When purchasing an R55 slurry pump custom, it is essential to consider factors such as the type of slurry being pumped, material compatibility, pump design, efficiency, maintenance, and cost of ownership. The right choice can significantly impact the pump's performance and longevity, ensuring that it meets the specific requirements of your application.
Slurry Pump and Spare Parts Produce Process
The core wet end parts for a slurry pump include: Impeller, Volute, ThroatBush, Frame Plate Liner Insert (Back Liner).
If you are looking for more details, kindly visit r55 slurry pump custom.
Main Components
The wet end parts, the core of the slurry pump, directly contact the medium during the pump's operation. These parts are prone to wear and often need replacement. In addition, the stuffing box, Expeller, and Expeller Ring frequently require replacement.
Production Process
1. Raw Material
The main materials include High Chrome, Scrap Steel, and other metals. NaiPu adopts high-quality raw materials, ensuring the scrap steel is clean and pure.
2. Foundry
Casting methods: Lost Foam Casting and Sand Casting.
2.1. Sand Mixing
Preparation of casting sand and core sand for modeling.
2.2. Mode Making
Main Mode Types include Foam, Wooden, and Aluminium. NaiPu can create Mode Measuring and Drawing based on the sample.
2.3. Modeling
The process of creating the shape of the parts.
2.4. Melting
Match the chemical composition as needed to form a qualified liquid metal solution.
2.5. Pouring & Forming
After pouring the liquid, it solidifies, and the parts are cleaned.
2.6. Sand Blasting & Heat Treatment
The heat treatment process includes Normalizing, Annealing, and Tempering to achieve desired properties like hardness and wear resistance.
3. Machining
After heat treatment, the parts undergo lathe processing to ensure accurate dimensions, ensuring proper installation. This stage includes dynamic and static balance tests for the impeller.
3.1 Lathe Processing
Ensures the rough casting parts are processed for accurate dimensions
3.2 Secondary Heat Treatment
Normalizing to achieve standard hardness.
3.3 Tempering
This changes the internal crystal structure for uniform material distribution.
4. Painting and Brushing Oil Treatment
After several procedures, paint and brush oil treatments are conducted to prevent corrosion during storage and transportation.
5. Assembly
If the entire pump is required, it is assembled according to installation steps. If only wet end parts are purchased, assembly isn’t necessary.
6. Testing
Assembled pumps must undergo pressure, leakage, and overall coordination tests to verify assembly quality, ensuring user safety.
7. Packaging
Pumps and parts are packed in Standard Export Wooden Cases with inner film bags.
8. Delivery
Welcome to distribute our pump. Show our pumps on your website, and for customer inquiries, gather detailed usage information to choose the suitable pump model and calculate motor power.
Welcome to contact us for more information!
My WhatsApp/WeChat: 86-13032609126
Skype: kitty_naipump
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