5 Important Things That Every Ring Forging Manufacturer Should Offer

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Rolled ring forgings are now very commonly used in a number of manufacturing units for a wide range of applications. With the increasing demand for forged products, even the number of forging manufacturers has increased considerably in the last decade. However, not every forging manufacturer is the same.

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With something as important as forged products that play integral roles in several applications, you need to ensure that you are picking the best manufacturer. To help you select the best, we have created a list of some important things that a good forging manufacturer should definitely offer.

1. High-quality

Needless to say, one of the most important things when selecting forging manufacturers in India is the quality of products they offer. Forged products are now manufactured from many different types of materials which offer a wide range of benefits. But you need to ensure that the manufacturer you select only uses high-quality raw materials, especially when it is something as integral as rolled ring forgings.

2. Thickness and size

There are many applications in which rolled rings of different sizes and thicknesses are required. Rather than getting different forgings from different suppliers, it is better that you select a manufacturer that offers these forgings in many different sizes and thickness range. Moreover, the manufacturer should also be able to fulfil your custom requirements if any.

3. Treatment methods

Even the treatment methods when manufacturing rolled ring forgings vary drastically on the basis of where the ring will be used. Heat treatments like quenching, annealing, and tempering are some of the most commonly used treatment methods for manufacturing rings that can withstand high-pressure applications. Make sure that the manufacturer has adequate facilities to make use of these treatment methods and offer forged components that perfectly suit your requirement. If possible, schedule a factory visit to check the facilities yourself.

4. World-class support

The support is often not considered by a company looking for reliable forging manufacturers in India. However, if you are aiming to have a long-lasting business relationship with a manufacturer, you need to make sure that they offer good after-sales support. You should have easy and quick access to all the support that you need not only before you purchase forged components but even after the purchase.

5. Timely delivery

The manufacturer should also have a good delivery network throughout the country, especially if forged components play important role in your manufacturing process. You can go through the delivery policy of the manufacturer to know things and detail and understand how important, timely delivery is for the company. The delay in delivery would mean downtime and losses. Thus, it is better to select a manufacturer that is reliable and well-known for its timely delivery in the industry.

Having a good forging manufacturer by your side is very important for your success if you require forged components on a regular basis. If you are struggling with all the different manufacturers and suppliers available in the market, use the checklist mentioned above of things that a good manufacturer should offer, and you can make a decision that will significantly help you and your business.

What is Rolled Ring Forging?

The ring rolling process starts with a circular preform of metal that has been previously upset and pierced (using the open die forging process) to form a hollow &#;doughnut.&#; This doughnut is heated above the recrystallization temperature and placed over the idler or mandrel roll. This idler roll then moves under pressure toward a drive roll that continuously rotates to reduce the wall thickness, thereby increasing the diameters (I.D. and O.D.) of the resulting ring.

Seamless rolled rings can be produced in configurations ranging from flat, washer-like parts to tall, cylindrical shapes, with heights ranging from less than an inch to more than 9 feet. Wall thickness to height ratios of rings typically range from 1:16 up to 16:1, although greater proportions can be achieved with special processing. The simplest and most commonly used shape is a rectangular cross-section ring, but shaped tooling can be used to produce seamless rolled rings in complex, custom shapes with contours on the inside and/or outside diameters.

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