Metal composite material (MCM) has long been the preferred product for the exterior cladding of commercial projects because it is durable,sustainable, highly customizable and requires minimal maintenance. Pre-painted, or coil-coated MCM, is an ideal option that provides design flexibility, ease of fabrication and installation, and ultimately delivers an eye-catching finished aesthetic.
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Discover why coil coating is a preferred choice
Manufacturers have used coil coating for more than 75 years. But what is it? The experts at the National Coil Coating Association (NCCA) define it as the continuous and highly automated process of coating metal before fabrication. During this process, a coil of metal is unwound and both its top and bottom surfaces are cleaned, treated, primed, oven cured, coated and cured again through a series of passes.
Coil coating is the most efficient and economical method of applying a finish to large, flat metal surfaces such as the material used to create MCM panels for commercial construction projects. Todays automated coil coating lines run at speeds up to 600 linear feet per minute. Slower line speeds are often utilized for high-quality architectural applications to ensure meticulous quality control. During the high-speed process all oils and contaminants are removed from the surface of the metal, which promotes long-term paint adhesion and performance. One of the biggest benefits of coil coating is the uniformity in color, texture and thickness, which result in the premium metal cladding the market has come to expect.
From an environmental perspective, coil-coated materials are preferred because emissions are captured and incinerated during the manufacturing process, eliminating all harmful off-gassing (VOCs) during the production process. Additionally, thermal loading of a building can be reduced if a cool paint finish is utilized to increase the reflective paint properties, complying with local codes and regulations.
While coil coating has many benefits, there are some limitations to the process that are worth mentioning. Coil coating must be factory applied, yet it is not conducive to small production runs due to high waste, which increases costs. For applications of only a few hundred square feet of custom colors, post painting maybe a more cost-effective option. Additionally, fabricated or uniquely shaped parts cannot be processed on a coil coating line.
Architects, interior designers and project owners alike can create long-lasting, one-of-a-kind façades that require little to no maintenance and are backed by industry leading warranties. From simple to intricate designs for both exteriors and interiors, coil coating empowers versatility and customization. A wide-range of decorative finishes using color-shifting, solid, mica or metallic paints can be achieved. Innovative design options such as printed woodgrains, stones or abstract patterns also offer visual appeal and the opportunity to blend interior with exterior finishes.
1. When considering a custom color, allow time in your project schedule for color matching and formulation by the paint manufacturers. Coordination and approval of custom colors may take numerous attempts and several weeks for first sampling.
2. MCM offers superior flatness and finish when installed and engineered according to the fabrication guidelines provided by the manufacturer.
3. Typically, the coil-coated finish is the largest expanse of painted surface on a project. Color shading differences should be expected when comparing products painted using different application methods and on varying materials. It is strongly encouraged to choose your MCM panel colors and finishes first, before selecting the options for extruded products or other non-flat metal materials.
4. Coil-coated mica, metallic and printed finishes are directional, this means panels that are erected perpendicular or opposite to adjacent panels will likely exhibit shading differences. Directional arrows are noted on the masking or backside of the backer so directionality can be observed and maintained when fabricating and erecting the panels.
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5. Review and approve actual color samples before placing orders. Color can vary from one supplier to another and name alone does not guarantee an exact match. Avoid determining color from a computer screencolors appear differently on every screen.
In summary, coil-coated MCM is a wise choice when youre looking to accomplish your design vision for a buildings interior or exterior. It delivers beauty, sustainability, durability and adaptability while offering longevity. For more information, visit coilcoating.org
Joe Pat Robertson is the applications manager for 3A Composites USA Inc., Davidson, N.C. To learn more, visit www.3acompositesusa.com or www.alucobondusa.com.
Painted aluminum coil is a type of aluminum sheet that has been coated to improve its appearance and durability. The color-coated aluminum coil satisfies particular industry standards. It is present in a variety of alloys, including AA, AA, and AA. It has many temper options, including H14, H24, H26, and H44, and ranges in thickness from 0.25 to 1.5 mm and width from 100 to mm. The coil has a vivid color scheme that matches every RAL hue. The coating options are in five to sixty-five-um thicknesses and include PE, HDPE, PVDF, FEVE, and NANO.
Xiaaluplate is a professional painted aluminum coil manufacturer. We have been color-coating for more than 20 years. The most dependable, effective, high-quality, and ecologically responsible production process. Coated aluminum coils are widely applicable in several industries, including construction, energy-efficient automobiles, and home appliances. They are also simple to handle.
One of the many advantages of the Xiaaluplate color-coated aluminum coil is its aesthetic diversity. It is a design-friendly option because of the variety of available colors and finishes, as well as the customized coatings, including PE, HDPE, PVDF, FEVE, and NANO. Its protective coating, which shields against corrosion and UV radiation, guarantees endurance beyond appearance, extending lifespan and lowering maintenance expenses. Aluminums small weight makes it easy to handle and install, which is very useful for transportation and construction.
Color-coated aluminum coil manufacturer products are also popular because of their corrosion resistance. Thus, it can be useful outside without sacrificing structural integrity. Due to its flexibility, manufacturers can shape it in a variety of ways for ornamental, roofing, and cladding purposes. Its recyclable nature and environmental sustainability also support eco-friendly activities. Prepainted aluminum suppliers stand out as an appealing option that balances durability. Thus, it also provides environmental considerations and aesthetics across a variety of industries, all while offering a hefty warranty ranging from five to fifteen years.
Color coated aluminum coils adaptable qualities allow for a wide range of industry applications. It is frequently useful in construction for facades, wall cladding, and roofing since it is lightweight, makes installation easier, and improves architectural ideas. The transportation industry uses the coil in the production of robust and lightweight vehicle parts.
Because of its durability and range of brilliant colors, it is a favorite material for generating eye-catching displays in signage and advertising. Thus, a color coated aluminnum coil manufacturer provides an aluminum flexible coil, which can be useful in a variety of manufacturing processes to create complex forms and profiles for a wide range of applications. Furthermore, because of its corrosion resistance, it can be useful for external buildings like balconies, pergolas, and awnings.
In the electronics sector, it is useful to make casings and components. The recyclability of the material further complements eco-friendly packaging options. Color-coated aluminum coil is still essential in several industries, including electronics, signage, transportation, and construction, because of its strength, flexibility, and attractive appearance.
Xiaaluplate is a pre-painted aluminum coil provider that provides excellent customer service, timely delivery, and products that exceed your expectations. Painted aluminum coils contain 98% aluminum and certain alloys for strength. This alloy has good corrosion resistance, formability, and weldability despite not being able to be hardened. Painted aluminum coil manufacturer is committed to working tirelessly and giving our clients top-notch services.
To provide our consumers with competent, timely service and a positive shopping experience, the company has always placed a strong emphasis on developing professional domestic and international sales. Xiaaluplate is a cutting-edge technology firm that combines sales, research, and development. Its in-house development team creates a variety of products to cater to the needs of its clientele. With alternatives like eye-to-wall, eye-to-sky, or wooden pallets, the product is thoughtfully packed. Painted aluminum coil offers a 515-year warranty that blends style and durability for a variety of applications.
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