The die-casting production of the existing motor aluminum rotor is usually produced by a manually operated die-casting machine. Due to the rest of the staff in the middle of each shift, the mold temperature will drop, resulting in unstable mold temperature and large temperature fluctuations, resulting in a high defect rate of aluminum rotor castings.
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In addition, the existing ceiling fan industry motor aluminum rotor die-casting die-casting motor aluminum rotor often has poor warping and deformation, and is not dense enough, the gravity of each part is uneven, and the instability of the mold temperature will lead to the aggravation of the above problems. It is very easy to generate electromagnetic noise, and uneven gravity can easily cause noise when the ceiling fan motor is working. Die-casting molds generally use side-to-side pouring, and the side-to-side die-casting pressure is too large. After the casting is formed, many products will have a slight ellipse. Follow-up Turning will cause more turning on one side and less turning on the other side, which will also cause uneven gravity of the rotor and generate noise
After the die-casting of the aluminum rotor of the motor, the die-casting is manually taken out from the die-casting machine. At this time, the die-casting includes two parts: the aluminum rotor of the motor and the material handle. The jig folds the material handle from the aluminum rotor of the motor. Since the material handle is located on the side of the aluminum rotor of the motor, it is easy to fix. Usually, the material handle is fixed by a clamp, and then the aluminum rotor of the motor is moved to make the two from the connection. This production method is likely to cause deformation of the aluminum rotor of the motor, which eventually leads to the generation of rotor noise
[] In addition, after the material handle is broken, the material handle is usually collected manually and then returned to the furnace for reuse. Because the temperature of the furnace is very high, the manual feeding work is intensive when returning to the furnace, and the weight of each feeding is different, resulting in fluctuations in the temperature of the furnace. , and after adding a large amount of handle suddenly, the temperature will drop sharply, these operations will reduce the yield rate
[] Due to the limitations of the existing manufacturing process, the current aluminum rotor die-casting mold for motors is usually a one-out-one structure to reduce the probability of defective products. Some companies also try to make one out of two, but the technical difficulties have not been overcome, and the defectiveness is too high. ended in failure
[] The existing production method of aluminum rotors for motors requires a lot of manpower, the production personnel work hard, the production efficiency is low, and the yield rate of aluminum rotors for motors is also low, which makes the quality stability of aluminum rotors for motors processed by subsequent vehicles poor.
Our automatic rotor aluminum die casting machine can help to produce high-quality ceiling fan motor rotors quickly and efficiently, with consistent results. This can help to keep the manufacturing costs of ceiling fans low while ensuring that they function reliably and efficiently.
This rotor automatic centrifugal aluminum casting machine adopts four-station casting to improve production efficiency.
The whole process is automated, reducing labor costs, only one operator required. Automatic get aluminium melt liquid, automatic loading and unloading the rotor, oven heating, manipulator reclaiming, four-station aluminum casting station, manipulator discharging, cooling assembly line, shaping station, discharging platform, automatic recycling and reuse of aluminum scraps.
Safe and simple operation, it is very easy for operator to run the automatic centrifugal aluminum casting machine, operator only need to press "start" button, no need to handling the heavy tooling which might occur body injury, and the machine has aluminium anti spatter design to prevent the aluminium liquid from spraying and cause injury.
Rotor Die Casting Machines Technical Parameters
Product Name:
Fully Automatic Electric Motor Aluminum Rotor Die Casting Machine
Die Casting Stations:
4 Working Stations
1,Main cylinder:
1main cylinder mold lock forceKN500
2main cylinder mold lock travel mm400
2,Injecting cylinder:
1Injecting cyliner travel mm150
2Injecting cylinder injecting force KN300
3Injecting force(Min-Max)KN70-300
4capacityL20
5aluminum depot OD(Max)mm75-90
6punching head OD(Max)mm75-90
7aluminum depot capacity(Max)kg1.8
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8Injection punching head travel distancemm55
9cycle times15-20
10Rotor ODmmMax 85
11Rotor stack heightmmMax 90
3,Motor and pump:
1Pump motor powerKW7.5
2Divider motor powderKW0.75
3Oil pump (plunger pump)L40Y
4,Machine dimesion:
1Main frame(L*W*G)mm**
2assembly of oil tank and electric appliance(L*W*G)mm**900
3turntable ODmm
5,Cooling pump specification:
1Submersible pump powerKW1.5
2Submersible pump rate of flowM3/H5
3Submersible pump water pressureMPa0.4
Remark: the max pressure of this machine is 25Mpa / Submersible pump power 220/380V Optiona
Rotor Die Casting Machines Picture
With good service, unique philosophy, professional team and reliable quality, we win the worldwide customers' confidence gradually. We directly and indirectly supply our products to more than 50 countries .
Customerized service
1. Customized product design and manufacturing
2. Customized tranning
3.Technical suggestions
After-sales service
1. Warranty Period: 12 month usually
2. Overseas service center available
3. Engineers available to service overseas
Established in , NIDE is a company devoted in the field of electric motors manufacturing, providing one-stop service for its customers.
NIDE has three main business divisions.
The first division is to provide different kinds of motor manufacturing machines, it is our Main business, including stand along machine, fully-auto complete line for armature and stator production, and the motor assembly line.
The second division is to supply the full range of motor components such as commutator, ball bearing, carbon brush, insulation paper, shaft, magnet, fan, motor cover, etc.
The third division is to provide technical support and consulting, project support and turn-key service for some motor manufacturing.
The company is the world’s best Ceiling Fan Rotor Die Casting Machine supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.
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