Nowadays, there are tiles of various shape, texture, colour and styles. There is vast market flooded with different type of tiles.
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Tile manufacturing companies have come up with a variety of various tiles for each segment. Although tiles are often used anywhere, there are specific tiles for kitchen, bathroom, garden area and swimming pool.
First, decide where you would like to suit the tiles. for instance glass tiles aren't a perfect option to put up in kitchen area. Likewise, bathroom and pool area requires anti-slippage tiles.
Choosing the proper size of tile is additionally important. If they're too small then it'll give the looks of a chessboard look and if it's overlarge then it'll look cluttered. If you're trying to find cost effective tiles with long durability then ceramic tiles are the perfect choice. Ceramic tiles are available all sort of shape and finishes and may easily originate your room as they're available in many colors too. if properly installed then floor tiles go an extended way.
Go for tile flooring if you're trying to find cost-effective solution and at an equivalent time want to retain a glossy touch.
Since the ground is that the key design element to any room in your home, you'll naturally got to ask yourself a couple of sets of questions before selecting the proper flooring supported design, your lifestyle, budget, and site.
The variety of floor tiles designs available in the market means it&#;s easier than ever before to form your space stylish and unique. Tile space presents before you a couple of tips to How to Choose Tiles for Home THINK of the aim of an area When selecting the proper colour for your tiles, there are always a couple of basic guidelines a home owner should confine in mind.
Firstly, it's crucial to spot the aim of the space. Is it going to be used as a leisure room that ought to be catchy and unique or is it getting to be a bedroom that ought to be more soothing and welcoming than bold and glossy? Every room is exclusive and features a different purpose and therefore the colours that are suitable in one room won't add another.
You should decide the aim of that room thus, the general look of the space . Details like the usability and frequency of use and exposure to heat or moisture should be determined beforehand.
Fix a tile size supported the space size It is true that the dimensions of an area affects the choice of tiles and the other way around . For a modest room, choosing bigger tiles can make your room appear bigger. Moreover, using an equivalent pattern of wall and floor tiles can't only give your room a really polished and stylish look but also visually makes your room appear more spacious.
Ceramic body tiles are not as strong as vitrified body tiles. So, it is prone to quality issues. The most common issues are as under:
Bending issue
absorb moisture and bend. It is difficult to fix a bent tile.
Reasons:
i) Due to improper temperature, a tile during the firing process.
ii) Due to improper pressure is given to raw biscuits (body).
Solutions:
i) Most wall factories keep little plus bend. Which settles to be flat in a few days after cooling down.
ii) Some European equipment companies make
After production, the ceramic body tends to. It is difficult to fix a bent tile.Reasons:i) Due to, a tile during the firing process.ii) Due tois given to raw biscuits (body).Solutions:i) Most wall factories keep little plus bend. Which settles to be flat in a few days after cooling down.ii) Some European equipment companies make DICO Planar . This helps to check flatness (bending). The factory just needs to enter the range of parameters. The planar machine will mark every single tile which goes beyond that limit.
Watermark issue
Reason:
Glaze surface is waterproof but what about the body? The ceramic body is more porous. Once you fix a tile, water can accumulate beneath the glaze layer. It gets locked-in. This leaves random watermarks on the surface & gives an ugly look to your walls.
Solution:
Most quality tiles factories, these days, use waterproof engobe beneath the glaze layer. So the tile body will absorb the water but the watermark will NOT visible. Remember you need to ask for a waterproof tile to get one!
Scratch issue
Reasons:
i) At the end of the kiln (out-table) tiles are sliding onto each other. Tiles are hot at this stage and prone to get deep scratches.
ii) During packing inside the boxes tiles can get scratches.
Solutions:
i) Apply backwash (a solution of calcium carbonate) during production on the backside of the tile. Small partials of this white powder give a smooth interface to avoid scratches.
ii) Connect the kiln out-table to the sizing area. This way tiles will not get deep scratches. Some factories like Coreal, Lavish, Colortile follow this practice to make good quality tiles.
Above quality issues, we can avoid in dull edge polishing issue if a factory is not watchful to the polishing area.
Scratches are more common on a glossy surface.Reasons:i) At the end of the kiln () tiles are sliding onto each other. Tiles are hot at this stage and prone to get deep scratches.ii)inside the boxes tiles can get scratches.Solutions:i)(a solution of calcium carbonate) during production on the backside of the tile. Small partials of this white powder give a smooth interface to avoid scratches.ii)to the sizing area. This way tiles will not get deep scratches. Some factories like Coreal, Lavish, Colortile follow this practice to make good quality tiles.Above quality issues, we can avoid in vitrified body tiles . But in the case of the vitrified body, we have seenissue if a factory is not watchful to the polishing area.
Dull edge polishing
Reason: Polished vitrified tiles pass through the polishing area. During this abrasive head moves on a tile surface from end-to-end. Some factories used to do sizing (rectification) BEFORE polishing. This caused some part of the edge left unpolished.
Solutions:
i) If they do sizing AFTER polishing this problem can be avoided to some extend.
ii) the polishing head movement area should be little more than then tile&#;s surface. This makes sure polishing heads give equal pressure at the edges. This minimizes the issue.
Special consideration for some type of tiles
For body polished tiles (soluble salt, double charge or full body) below points should be considered:
Whole quantity must be from a single batch. If this is not the case, you need to make sure at your end that the 2 batch tiles are NEVER laid on a single floor.
Least contamination on surface. As the name suggests they do polishing directly on tile body (without a glaze). Body polishing clears off the surface. But also exposes body contamination (black spots)
Ink-resistance. Glazed tiles are ink-proof. But it is not always true about body polished tiles.
How to make sure the right quality tiles are delivered?
Are you a buyer from India? Please give time to pay a visit to Morbi to check the goods which are ready to load. Remember to click the photo of the label on the boxes which says batch number and production date. Compare this information with the delivery of the tiles.
Are you an overseas buyer? Please appoint a person / company who deals in tiles quality checking (QC) at Morbi. After many people have started QC inspection agencies in Morbi. You can discuss with them and share your requirements. After the QC is done they will send you a comprehensive report of your ordered goods. If a manufacturer recommend you a QC person take that reference with grain of salt!
&#; and if things go wrong!
You did your best to make sure the factory send you right product. But after delivery realized there are inconsistencies in quality. Please don&#;t lay those tiles. Share with factory the pictures of label with batch number & production date. They should assist you in this matter.
Common questions about quality of Morbi tiles
Why some Morbi tiles are red-body whereas others are white-body? Is there a difference in quality?
First, let us answer the second question. From a quality perspective, there is no difference between red or white body. Years ago the red-body was widely used and some old factories still use red body clay as their parameters are set which they don&#;t want to disturb. New factories (mostly bigger size ones) are all using the white-body only.
Is it right that tiles of small (less known) companies are not up to the mark?
objectively and decide.
Remember one thing same machinery (press, kiln, polishing line, etc are from the same Chinese company). So there can&#;t be a huge difference in the products of two extremes. Even India&#;s top tile brands do OEM at these smaller factories!
Take this advice with a grain of salt though.
When it is about quality see yourself, analyzeand decide.Remember one thing all factories of Morbi use more or less the(press, kiln, polishing line, etc are from the same Chinese company). So there can&#;t be a huge difference in the products of two extremes. Even India&#;s top tile brands do OEM at these smaller factories!Take this advice with a grain of salt though.
What is the meaning of different grades labeled on tile boxes?
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Unlike China, the grades of quality have different names as below:
Premium = 1st choice
Standard = 2nd choice
Commercial = 3rd choice
Is there a list of factories for the best quality tiles in town?
Have a checklist of quality parameters that YOU need. Give this list to a factory you trust at the time of price negotiation. Here are some
Apart from this, internal communication within a factory is also important. You can do nothing with this but
Quality issues can happen with any type of brand big or small. There is no connection with the perceived quality of a particular brand.
No. Such a list simply doesn&#;t exist as the quality is very much objective. Don&#;t rely on &#;Top 10 best tile brand&#; or similar articles.of quality parameters that YOU need. Give this list to a factory you trust at the time of price negotiation. Here are some price estimation tips for common Morbi tile sizes. In most of the case, the factory will follow the checklist and you will get what you need. If you fail to get across what exactly you need then it is you who will suffer the consequence.Apart from this, internal communication within a factory is also important. You can do nothing with this but select a well-managed tile factory Quality issues can happen with any type of brand big or small. There is no connection with the perceived quality of a particular brand.
If a factory provide lab test report / certificate then does it mean the quality is acceptable?
But most quality issues are related to visible defects. Some of them are listed below&#;
&#; Shade variation
&#; Edge polishing is not proper
&#; glaze bubble
&#; black spots on white tiles (contamination)
&#; pinholes
For test reports few samples are submitted (generally 4 pieces) to a ceramic lab. One such needs to be controlled on-the-line at the sorting area.
So apart from reports, you need to check the sorting area of the factory and ask questions on how they mark the tiles for 1st, 2nd, or 3rd choice.
Test reports generally quantify the physical & chemical properties. All factories at Morbi use more or less the same machinery (press, kiln, polishing line) and also similar raw materials. So both these (physical & chemical) properties will be within the acceptable norms.But most quality issues are related to visible defects. Some of them are listed below&#;&#; Shade variation&#; Edge polishing is not proper&#; glaze bubble&#; black spots on white tiles (contamination)&#; pinholesFor test reports few samples are submitted (generally 4 pieces) to a ceramic lab. One such test report for 60×60 GVT tiles is uploaded here just for your reference. The physical & chemical properties accessed from such reports are valid for all products of that batch. But surface quality (listed above) can vary within a batch. Itat the sorting area.So apart from reports, you need to check the sorting area of the factory and ask questions on how they mark the tiles for 1st, 2nd, or 3rd choice.
Why some tiles have different shades in the same design?
This is called a shade variation issue. When you floor the tile sometimes you observe different shades even the tile is from the same design. To understand the problem first we need to understand that tiles polishing are 2 types&#;
&#; body tiles (soluble salt, double charge, full-body, twin charge, etc)
&#; glaze tiles (GVT tiles, ceramic wall or floor tiles)
There are always more chances of shade variation in body polishing tiles as the tile body is directly exposed to the surface. Many times in the same batch two shades are observed. For glazed tiles, shade variation can happen only in two different batches.
As an end-user, you first do a mock-up of the flooring. If the shade variation is observed take pictures and ask the supplier about it. Don&#;t fix the tiles in the same area (room) which is having shade variation.
Morbi tiles high Quality tiles
Govindsadaniya
Very useful information. This guided me how to select the floor tiles for my house. Thank you.
T K Rao
Dear Team,
Your website is very useful for ceramic industry. It gave solution of all the types of problem. I&#;ve some suggestion for your website. Please add some more content about ceramic science and improve some Graphics. Make it some attractive. After all it is very useful to ceramic industry. Make it
more popular.
Jaydeep Patel
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If you are looking for more details, kindly visit top 10 companies of tiles in india.
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