Key Questions to Ask When Ordering Smt Automatic Pcb Unloader

PCB loader and unloader are important in setting up an automatic SMT line, they could help to save labor cost and improve work efficiency.

If you are looking for more details, kindly visit Hayawin.

Loading, unloading PCB boards from your assembly line is the first and last step in the SMT production.

Contact us to discuss your requirements of Smt Automatic Pcb Unloader. Our experienced sales team can help you identify the options that best suit your needs.

Neoden offers one-stop SMT solutions for customers, please feel free to contact us if you want to build an SMT line.

Specification

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• 1. Add :Rm ,Block 3, Jinyun COFCO, Qianjin 2 Road,Xixiang,Baoan District, Shenzhen City, China : -; FAX:- website:www.smthelp.com Fully automatic loader machine Operation Manual Please read the instructions carefully before user operation
• 2. 1st Preface First of all, we sincerely thank you for choosing the SMT peripheral automation equipment produced by our company. This company specialized production: conveyor, automatic feeding detection machine, vacuum suction machine, stacked on the machine, parallel transfer, angle conveyor, turning machine,machine, double buffer for the same reflow furnace system, a series of automated production equipment. According to the customer's requirements, we can develop and design a series of automation equipment, in order to meet the customer's high efficiency, energy saving, downsizing and other production needs. This manual describes the use of methods and equipment maintenance and precautions, in front of the machine, please carefully read this manual, and it will be properly preserved, wrong operation may cause the device does not operate normally or damaged parts. Due to man-made equipment failure or parts damage, will not apply to the company's exemption free warranty service range. Without permission of the company, please do not disassemble or replace the equipment parts, nor applicable to the company's free warranty warranty service range. As to the improvement and partial renewal of the product, we will not make further instructions. If you have any doubts, please contact our company for consultation.
• 3. Shenzhen Touthern Machinery Sales and Service Co. Ltd www.smthelp.com 2nd 一、Equipment technical parameters Equipment type：S-LD460 Description: on board operation of PCB board in SMD production line with this device PCB Maximum specification（mm）：50*50~535*460 Working height(mm)：900±20(std) PCB board time：6。0 sec Step selection：10。 20。 30。 40mm selectable Power Supply：AC 220V±10V， 50/60HZ Machine outline size：(L)*（W）*（H）±20mm weight(KG)：300 Compressed air supply pressure：４－６bar Compressed air flow：Max 10 litres /minute Circuit board thickness：Minimum0.4mm deep Power: maximum 300 volt ampere Box number: the stop 1 (or specified) Direction: left to right or right to left
• 4. Shenzhen Touthern Machinery Sales and Service Co. Ltd www.smthelp.com 3rd 二、General precautions 1. 1.operator obligations 1) please read the instructions and the instructions of the attached machine in detail, and operate the equipment according to the instructions. 2) comply with the safety standards of the equipment, and ensure compliance with the regulations. 3) please use protective equipment and clothing in accordance with the provisions of. 4) do not touch electrical equipment with wet hands. 5) in operation, please ensure safety if you want to tidy up the equipment perimeter. 6) any part of the body must not enter the equipment during the operation. 7) in case of abnormal operation, please stop immediately and handle or contact the company according to the exception handling method. 8) every day after the job, please clean the equipment surrounding. 9) after daily operation, when you want to leave the equipment, please control the power supply and main control valve in accordance with the correct method. 10) prohibit the transformation of the very stop loop and action confirmation. 11) prohibit the transformation is the stop button, and confirm the safety shield off the safety switch, photoelectric tube, safety etc.. 12) prohibit the occurrence of safety switch pull out or safety protection function cancellation. 13) Regular maintenance and confirm whether the stop action is normal or not. But at this point, you must put other people can not be near the signs notice placed in a clear position, inform the device is currently very stop or automatic safety device is being tested. However, the need for security and adjustment and the licensee are not subject to this restriction. 2. regular maintenance and confirmation of very safe test and protection action is normal. But at this point, you need to put other people not close to the signs notice placed in a clear position, inform the device, the current automatic safety device is being tested. 3. Condition change restrictions 1) Set the conditions for this device (voltage, current, pressure, speed and other equipment on the nameplate, marking that display settings), if want to change, must be responsible for the leader's permission, set the condition of change must be recorded before and after the change of value. 2) the quality determination of the workpiece must be carried out according to the sampling period stipulated by the detailed management document of the project. If
• 5. Shenzhen Touthern Machinery Sales and Service Co. Ltd www.smthelp.com 4th there is an abnormality, the responsible person or leader should be reported immediately, and comply with the instructions.0 3) Safety confirmation during overhaul. 4) The following steps shall be taken to ensure safety during overhaul and repair. 5) Stop the equipment and confirm that the facility stops in safe position. 6) When entering the equipment, please confirm the status of the safety agencies, if necessary, you can set up special personnel custody or pull the safety switch lock and safety pin, and carry it with you. 7) The main power box switch, motor switch and other power supply must be cut off, the locking device must be locked and so on. 8) Using specified components. 9) Fuses and other over-current protectors and repair parts and so on, please use the specified product. 10) To correctly operate the equipment and correct safety operation, please pay attention to the nameplate posted on this equipment. This nameplate is very important. Please don't damage it or tear it off. If the nameplate is damaged or missing, please be sure to contact the responsible person or leader.
• 6. Shenzhen Touthern Machinery Sales and Service Co. Ltd www.smthelp.com 5th 三、Function and operation instructions （一）、Preparation before starting 1、Horizontal position： （1）All cup adjustment must be balanced and stressed simultaneously to avoid vibration during mechanical operation. （2）After adjusting the level, the cup foot screw should be fixed tightly. 2、Gas source： （1）The air supply in 4-6kg/cm², pressure regulating valve to adjust the 4kg/cm²气. （2）Gas source must be clean, waterless and dry. 3、、Installation position： Do not put on mechanical installation of dust, oil mist, conductive dust, corrosive gas, flammable gas, moisture, shock, high temperature and outdoor environments. 4、Working group: (1) please check whether the power supply meets the requirements after power supply, whether the power switch is normal, and the power can be switched on normally. (2) check whether the emergency stop switch and the protection device are normal after power on. (3) the moving part is mainly responsible for the constant speed motor and the cylinder, each part, position detection by travel switch or induction electric eye. (4) do not make the cylinder speed run too fast, smooth and supple as well. (5) the position sensor to adjust good position. (6) the position of each sensor can be input from PLC to detect the indicator lamp. (7) each output condition is detected from the PLC output point indicator. (8) its running program has been controlled by internal programming, and customers can not change it. （ 二 ） Operation button function description 1 、 emergency button: may at any time terminate any emergency operation, after the opening of the. 2、 automatic: machine into automatic operation. 3、 reset: when abnormal alarm processing. 4、 Stop: stop everything. 5、 manual: machine into manual operation 6、 manual operation time:
• 7. Shenzhen Touthern Machinery Sales and Service Co. Ltd www.smthelp.com 6th (1) return button: when the lift is in the upper limit, Magazine discharges. When the elevator is in the lower limit, the Magazine enters the lifting platform. (2) push plate button: when the long drop table is not in the upper and lower limit, the push plate button is effective. (3) clamping button: clamping cylinder moves. (4) rising button: the lifting platform rises. When Magazine is in the elevator, it needs to be clamped first, then it can rise and descend. (5) drop button: the landing gear is descending. When the Magazine is in the elevator, it needs to be clamped first, then it can rise and descend. (6) selection: lifting cell number, optional range of 1 to 4 grid. (7) code: machine running state. (三 ) the indication of the three color lamp: Green light: that the machine is in automatic operation, normal operation. Yellow light: in manual state, can operate manual function. Red light: abnormal operation or emergency button press, red light, and buzzer sound.（ 四 ） Matters needing attention before starting： 1、Has the emergency button been restored. 2、Check if the air pressure is normal（5~6Kg/cm²） 3. Make sure that no PCB stays between the line and between the line and the transmitter to open the power. 4. Confirm whether the track chain is open before and after, and whether the width adjustment is consistent. 5, the track is installed correctly and induction electric eye is normal. 6, check the width of the PCB block is appropriate.
• 8. Shenzhen Touthern Machinery Sales and Service Co. Ltd www.smthelp.com 7th 四、Conversion of new model operation procedure 1, according to manual operation, first select the spacing between the PCB board. 2. Adjust the Magazine to the PCB width of the new model so that PCB can easily insert Magazine. 3, and then put a PCB full of Magazine on the lower belt, 4, press the box, let Magazine into the lift, and then press the clamping key, and then click the rising key 5, Magazine will automatically rise to the position of the first board 6, the use of hand, the push rod is adjusted to just in the center line of PCB 7, a guide plate block adjustment to just the width of protection in PCB plate by electric eye complete induction. 8, according to the push plate can launch Magazine PCB key test. 9, press the exit key, press the automatic operation to make the machine enter the automatic mode, the machine is ready, waiting for the board signal.
• 9. Shenzhen Touthern Machinery Sales and Service Co. Ltd www.smthelp.com 8th 五、Machine operation （一）Schematic diagram of operation panel （二）Schematic diagram of operation panel circuit GND SB0 SB1 SB2 SB3 SB4 SB5 SB6 SB7 SB8 SB9 SBA VCC L0 L1 L2 L3 L4 L5 L6 L7 L8 L10 L11 L14 L9 Manual click valid 效
• 10. Shenzhen Touthern Machinery Sales and Service Co. Ltd www.smthelp.com 9th 六、Electrical circuit diagram （一）、Sensor distribution diagram
• 11. Shenzhen Touthern Machinery Sales and Service Co. Ltd www.smthelp.com 10th （二）Signal connection Signal plug for connection with rear engineering machine 8 4 7 11 12 13 14 3 2 1 （三）Control panel conversion diagram Three color light output interface
• 12. Shenzhen Touthern Machinery Sales and Service Co. Ltd www.smthelp.com 11th （四）Distribution diagram of electric box Input signal PLC editable controller Relay board Motor control
• 13. Shenzhen Touthern Machinery Sales and Service Co. Ltd www.smthelp.com 12th 五、Display code query table Code Internal triggering Explain 00 R3E R222 Standby (no tricolor light) 33 R308 The device is now running manually (three color indicator Huang Dengliang) 22 R309 The device is now running automatically (the green light of the tricolor indicator) 70 XE Stop and start, (three color light red light) 71 T4 The lower limit is induced to 72 T56 The upper limit position is sensed 73 T5 Push rod cylinder push plate complete export protection inductor induction 74 T0 Timeout for radio sensing 75 T1 Out of box induction timeout alarm 76 T10 Push board timeout alarm 77 T52 Rising super time police, X0 did not feel 78 R1A Out of box timeout 79 T7 The cylinder is not at origin 80 R85 The inductor is protected when the hand rises 81 R86 The inductor is sensed when manually rising
• 14. Shenzhen Touthern Machinery Sales and Service Co. Ltd www.smthelp.com 13th 六、Fault and elimination fault Causes and Solutions The total power light doesn't work Please check that the plug is inserted correctly on the 220V/AC socket. And make sure the socket has electricity The low voltage power supply lamp doesn't work Please check whether the emergency stop is open and whether the internal low voltage insurance is normal No action of the cylinder Check whether the gas supply and pressure are reached, whether the total gas switch is opened, whether the work light of the solenoid valve is turned on or not, and check whether the protective sensors are normal Blocking doesn't work Check whether the gas supply and pressure are reached, whether the total gas switch is opened, whether the work light of the solenoid valve is turned on or not, and check whether the sensor is induced and transported to PLC The lifting platform does not rise and fall Please check whether meet the rise and fall of the cylinder condition, origin whether feel safe to shoot is sensed, out of the box is sensitive to induction The lifting platform does not move Please check whether the push plate cylinder completely return to X8 without induction, and the launch of PCB protection is no magic eye induction X4 without induction, feeder protection XF electric eye sensor Three color lights are not bright Please check if the inner bulb is abnormal and loose