Plastic pellet making machine-Recycled PE PP HDPE LDPE ...

Recycled PE PP HDPE LDPE Plastic Pelletizing Pellet Making Machine

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Brief Introduction:

Plastic Pelletizing Line is applicable to the rapid granulation of PE, PP, LDPF, HDPE Film, Bags, Bottles and other plastic raw materials and wastes. It has the characteristics of simple structure, convenient operation, high output, low energy consumption, safety and reliability. The output of our granulator ranges from 100 kg to kg per hour. Our machines can be customized according to your requirements.

Pelletizing types

1. Single/double stage water-ring cutting pelletizing line/noodle cutting pelletizing line

 a. Fast hydraulic screen changing system

 b. High efficiency water-ring cutting(Die-face hot cutting system)

 c. Stainless steel water-ring, water cooling tank, dewatering machine, silo

 d. This is suitable for film/bags after crushing, wahing and drying.

2. Compacting water-ring cutting pelletizing line

a. Forced feeding system of cutting and compacting

b. Fast hydraulic screen changing system

c. High efficiency water-ring cutting(Die-face hot cutting system)

d. Stainless steel water-ring, water cooling tank, dewatering machine, silo

e. This is suitable for clean film/bags that do not need to be washed.

Techincal parameters

 PP PE PELLETIZING MACHINE

Model

SJ-65

SJ-80

SJ-100

SJ-120

SJ-150

SJ-200

Screw diameter

65mm

80mm

100mm

120mm

150mm

200mm

L/D

28-30mm

28-30mm

28-30mm

28-30mm

28-30mm

28-30mm

Capacity

60-80kg/h

80-100kg/h

150-200kg/h

300-350kg/h

400-450kg/h

500-550kg/h

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Plastic pellet making machine FAQs

Are you curious about the fascinating world of plastic pellet making machines? Wondering how these innovative devices transform raw materials into versatile plastic pellets? Well, look no further! Here, we will explore everything you need to know about plastic pellet making machines. Whether you're an industry professional or simply someone with a keen interest in recycling and sustainability, this article is for you. So fasten your seatbelts and let's dive into the exciting realm of plastic pellet making machines!

What are Plastic Pellets?

Plastic pellets are small, cylindrical granules made from various types of plastic resins. They are the raw material used in the manufacturing process to create a wide range of plastic products. These tiny pellets serve as the building blocks for everything from water bottles and food containers to automotive parts and packaging materials.

One key characteristic of plastic pellets is their versatility. They can be manufactured using different types of plastics such as polyethylene, polypropylene, polystyrene, and PVC, among others. Each type has its own unique properties and applications.

The production process starts with melting down the plastic resin until it becomes molten liquid. This liquid is then cooled rapidly to form solid strands or sheets which are later cut into small uniform pieces - these are the plastic pellets.

The company is the world’s best plastics pellets making machine supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.

Plastic pellet making machines play a crucial role in this process by efficiently transforming raw materials into consistent-sized pellets. These machines typically consist of an extruder that melts and shapes the plastic resin along with cooling mechanisms and cutting devices.

Using a plastic pellet making machine offers several benefits. It allows manufacturers to control the size, shape, and composition of the pellets according to their specific needs. It helps reduce waste by recycling excess or unused plastics into new usable forms.

How is a Plastic Pellet Making Machine Used?

A plastic pellet making machine is a versatile piece of equipment that plays a crucial role in the recycling and manufacturing industry. This powerful machine is used to transform various types of plastic waste into small, uniform pellets that can be used for a variety of purposes.

The plastic waste is fed into the hopper of the machine. The waste material then goes through a series of processes such as shredding, melting, and extrusion. These processes help to break down the plastic waste and convert it into molten form.

Next, the molten plastic is forced through specially designed dies or nozzles which shape it into small cylindrical pellets. These pellets are then cooled down quickly using water or air to solidify them. Once solidified, they are ready for use.

The resulting plastic pellets have many applications across different industries. They can be used as raw materials in manufacturing products like bags, containers, toys, and even automotive parts. Additionally, these pellets can also be further processed to create new composite materials with enhanced properties.

Benefits of Using a Plastic Pellet Making Machine

Plastic pellet making machines offer numerous benefits for businesses and manufacturers in the plastic industry. Let's take a closer look at some of these advantages.

Using a plastic pellet making machine allows for efficient recycling of plastic waste. Instead of disposing of used plastics, which can harm the environment, these machines enable you to transform them into valuable plastic pellets that can be reused in various applications.

By using a plastic pellet making machine, businesses can reduce their reliance on virgin materials. This not only helps conserve natural resources but also reduces costs associated with purchasing new raw materials.

Furthermore, these machines provide flexibility in terms of pellet size and shape. Different industries have specific requirements when it comes to the size and shape of plastic pellets they use. With a plastic pellet making machine, you have the ability to customize the pellets according to your needs.

Additionally, utilizing this machinery enhances productivity and efficiency in production processes. The automated operation ensures consistent quality output while minimizing labor requirements.

Investing in a high-quality plastic pellet making machine contributes to overall sustainability efforts. By recycling plastics and reducing dependence on new materials, companies play an active role in promoting environmental responsibility.

The benefits offered by using a plastic pellet making machine range from cost savings and resource conservation to customization options and improved productivity. These advantages make it an essential tool for businesses looking to optimize their operations while contributing towards sustainable practices in the plastics industry.

Factors to Consider When Choosing a Plastic Pellet Making Machine

1. Production capacity: The first thing you need to consider is the production capacity of the machine. How many plastic pellets do you need to produce per hour or day? Make sure the machine can meet your desired output.

2. Energy efficiency: Look for a plastic pellet making machine that is energy-efficient. This will not only help reduce your operating costs but also minimize its impact on the environment.

3. Material compatibility: Different machines are designed to process different types of plastics, so it's important to choose one that is compatible with the type of plastic you'll be using. Check if the machine can handle both virgin and recycled materials.

4. Quality of pellets produced: The quality of pellets produced by the machine is crucial, especially if they are intended for specific applications or industries. Look for a machine that produces consistent and uniform pellets with minimal waste.

5. Ease of operation and maintenance: Consider how user-friendly the machine is in terms of operation and maintenance requirements. A well-designed machine should be easy to operate, with clear instructions and controls, and should have easily accessible parts for cleaning and maintenance.

6. Durability and reliability: Investing in a durable and reliable plastic pellet making machine ensures longevity and minimizes downtime due to breakdowns or repairs. Look for machines made from high-quality materials with proven track records in terms of performance and durability.

7. Cost-effectiveness: Consider your budget when choosing a plastic pellet making machine but remember not to compromise on quality or essential features just to save money in the short term as this could result in higher costs down t

How does a plastic pellet making machine work?

A plastic pellet making machine works by taking in various types of plastic waste, such as bottles, containers, or film, and processing it into small pellets that can be used for manufacturing new products. The machine shreds the plastic waste into smaller pieces and then melts them down to create a molten plastic material. This molten material is then forced through a die to form cylindrical pellets.

What types of plastics can be used in a pellet making machine?

Plastic pellet making machines are versatile and can handle different types of plastics, including polyethylene (PE), polypropylene (PP), polystyrene (PS), polyvinyl chloride (PVC), and more. However, it's important to note that some machines may have limitations on the types of plastics they can process efficiently, so it's essential to consider this when choosing a machine.

Are there any environmental benefits to using a plastic pellet making machine?

Yes! Using a plastic pellet making machine offers several environmental benefits. By recycling and reusing plastics instead of sending them to landfill sites or incinerators, you contribute to reducing pollution and conserving natural resources. Additionally, producing new products from recycled plastics requires less energy compared to using virgin materials.

Can I customize the size and shape of the pellets produced by the machine?

Most modern plastic pellet making machines allow for customization when it comes to the size and shape of the pellets produced. By adjusting settings like temperature, pressure, die design, and cutting mechanisms within the machine, you can achieve specific sizes or shapes desired for your applications.

Is operating a plastic pellet making machine complicated?

Operating a basic plastic pellet making machine typically involves straightforward steps once you understand its functionality properly. However convenient operation largely depends on factors like automation capabilities offered by different models/makes available in the market. 

Plastic pelletizing is a system and technology in which plastic scraps are recycled back into a reusable raw material. The melt-filtrated strands are cooled briefly and cut into pellets. Plastic manufacturers or processors can then reuse it for a variety of applications. Plastic Pelletizing Machine for recycling plays a crucial role to recycle and reuse plastic wastes. More and more manufacturers are looking for ways to reduce waste and recycling materials in their processes. To help you understand your options and which kind might be the best fit for your plastic pelletizing recycling processes, our experienced team integrates a professional and referable list of " 3 Basic Guides to Pelletizing Machines for Plastic Recycling."

1.

Cutting Types of Plastic Pelletizing Machines and Pelletizing Lines 

Pelletizers are essential parts in the recycling industry. Three major cutting types of plastic recycling pelletizing systems and technologies are available. The main differences are summarized as below.

• Hot Die Face Pelletizing System

  • Hot Die Water-ring Pelletizing

  • Underwater Pelletizing System (UWP)

• Strand Pelletizing System

• Automatic Strand Pelletizing System

Hot Die Face Pelletizing Recycling Strand Pelletizing Recycling Automatic Strand Pelletizing Recycling Water-Ring Pelletizing Recycyling Underwater Pelletizing Recycling Automation Big Scope Big Scope Little Scope Little Scope Footprint Smaller Smaller Larger Larger Investment Cost Higher Higher Lower Middle Pellet Shape Round & Flat Spherical Cylinderical Cylinderical Pellet Dusting Less Less More More Pellet Size Improved (vs. Strand) Most Consistent Less Consistent More

2.

Key Components of Plastic Waste Pelletizing Machines

The main parts of the plastic waste pelletizing machine are conveyor belt, cutter, compactor, shredder, extruder, pelletizer, cooling system, drying system and silo tank. With different internal screws systems, the machines can handle a variety of materials.

• Conveyor belt

• Cutter compactor

• Shredder

• Extruder

• Pelletizing system

• Cooling system

• Drying system (Drying centrifuge)

• Silo tank or bagging station

3.

Feeding Type of Pelletizing Machine for Plastic Recycling

The common feeding types include hopper feeding and side feeding.

• Hopper Feeding Recycling Pelletizer

  
  

  A feeding hopper feeds materials directly into the extruder without preheating. Harder plastic scraps or rigid regrind such as HDPE bottles are suitable to be recycled by hopper feeding system. Soft plastic materials such as crushed and washed PE films are also processable, which makes the hopper feeding recycling pelletizer a flexible solution.

  
  

• Side Feeding Recycling Pelletizer

  
  

  A side feeding is a stable and continuous measure to feed materials. It allows stable extruder feeding even when the bulk density varies. So the overloading and underloading are avoided, which assures the maximum efficiency.

  
  

• Cutter Compactor Feeding Recycling Pelletizer

  
  

  A compacting and pelletizing system combines the function of cutter, crushing, compacting, plasticization and pelletizing in one step. It is an efficient solution for plastic film, HDPE bags, plastic raffia, zipper, non woven bags and foaming materials repelletizing.

  
  

Read Also : 5 MINUTE TO UNDERSTAND PLASTIC PELLETIZING MACHINE

News Version of Plastic Pelletizing Machine

Most manufacturing plants are looking for one universal recycling pelletizing machine that can process many different types of plastic materials. GENIUS Cutter Compactor Recycling Machine lines are exactly cut out for these requirements. We have developed a new version of plastic recycling pelletizing machines to achieve flexible recycling with competitive prices. Moreover, these pelletizers provide customization options with lower energy consumption and less labor requirement. Super features are listed as below.

• Wide range of materials processing:

  
  No matter the type of the material such as solid or rigid, rafia or foam, all materials can be processed in the machine.

• Energy Saving:

  
  It reduces the overall energy consumption up to 20%.

• Labor Cost Saving:

  
  Only 1 ~ 2 operators are needed to operate the whole plant.

• Output Capacity:

  
  In comparison to traditional recycling pelletizing machines such as force feeding recycling machines, GENIUS cutter compactor recycling machines provide higher output capacity with a lower energy consumption.

• Cutter Compactor Unit:

  
  The recycling pelletizing machine is equipped with a high-speed compactor unit which creates friction heat and compacts especially the fluffy materials. This unit not only helps a continuous uniform feeding for better material output, but also assists the moisture removal during processing.

Read Also : 6 FACTORS TO CONSIDER WHEN CHOOSING MELT FILTERS FOR PLASTIC RECYCLING EXTRUSION MACHINES

Plastic Pelletizing Machine Manufacturer

GENIUS has been earning its customers trust with successful projects around the world for more than 40 years. So far, the company has already achieved more than 2,000 plastic recycling pelletizing machine projects in more than 50 countries.

• Case study in Peruvian - Video Conference Support for the Installation

  Recently a Peruvian customer who started in the recycling business for the first time acquired a recycling pelletizing line of GENIUS. However, due to the pandemic the engineers were not able to travel abroad for the installation. That is a huge pressure for the customer to install a recycling machine that he acquired for the first time. The GENIUS team has supported the customer through the video conference during the installation. The customer followed the instructions and installed the whole machine by himself.

• Case study in Japan - Repeat Orders

  The customer was originally using Japanese recycling machines. The customer bought a squeeze dryer from GENIUS three years ago, and was impressed with the quality of the machine. Then in the beginning of he bought a set of recycling lines from GENIUS. After operating and making sure about the efficiency of the line, he contacted GENIUS and already ordered another set of the same recycling line. In recent years, repeat orders account for much of our business and repeat customers spend more on each purchase, above is somehow like the one of examples Word-of-Mouth Marketing.

If you want to know more about these and our other products, please check the link below.Plastic Recycling Plant or Essential Types of Plastic Recycling Machines for Efficient Waste Management.

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If you are looking for more details, kindly visit plastic bottle flakes separator.