What is the best way to measure RPM?

Author: Geoff

Aug. 06, 2024

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Measure motor RPM with a smartphone

Back EMF, unexpected voltage jumps, and compensating

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The data is attached to the first post.  Each voltage and RPM has two values,

  • with Back Electromagnetic Force 
  • and adjusted for BEMF.

Originally, I simply set the transformer to 12V and measured the RPM.  I compared it to the rated RPM and it was way off.  A motor rated at 10,000 RPM 12v was running 14,760?  Then I noticed the voltage jumped from 12V to 16.6V.  Oh.  BEMF effects.  I left the leads attached and reduced the transformer until the meter read approx. 12V. Et voila! 10,380 RPM, close enough to 10K.

I re-tested all the motors at 2 applied voltages  

  • Voltage before attaching to motor (12V or as close as I could make it)
  • Voltage/RPM after attaching to motor, measured V jumped or dropped, according to motor BEMF
  • Voltage/RPM after raising or lowering voltage to about 12v:  

The BEMF effect was dramatic with the new can motors.  All raised the effective voltage.  The open-frame Pittman motors dropped the effective voltage by about 10% and I had to increase the output of the transformer.

The current was measured at free running and stall, without adjusting for back emf:

  • 12v measured before applying leads to motor,
  •  do not compensate for bemf, allow motor to run faster than specification, measure amps
  • do not compensate for bemf, clamp the motor shaft to zero rpm with pliers, measure amps

As expected, the can motors used much less current than the open frame.  I was surprised at the difference. 

  • Free running : Stall
  • Open frame 0.347 : 1.1A
  • Highest current usage from can motor 0.049 : 0.66A

Those poor little things got rather warm at stall.  I clamped them very briefly to prevent the magic smoke from escaping.

 

 

 

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Measure RPM - Optical Tachometer : 10 Steps (with Pictures)

About: Greetings ! I'm Tanay, a hobbyist interested in making robots and sharing stuff. I hope that my instructables help you in solving your problems Happy Tinkering ! Note : Sorry for the inconvenience but I won't&#;

More by the author:

This Instructable will show you how to make a Portable Digital Optical Tachometer using an Arduino Uno.

Instead of a slotted sensor , it has a reflection based sensor. So :

1. You don't have to worry about the thickness of the rotor

2. The number of blades won't change your readings

3. It can also read the RPM of drum style rotors which slotted sensor can't

What is a tachometer ?

A tachometer is a device used to measure the RPM or Revolutions Per Minute of any rotating body. Tachometers can be contact based or non-contact ones. The non-contact or contact-less optical tachometers usually use laser or Infrared beam to monitor the rotation of any body. This is done by calculating time taken for one rotation.

Contact us to discuss your requirements of drone can carry how much weight. Our experienced sales team can help you identify the options that best suit your needs.

FEATURES
  • It can measure RPM over 20k
  • Sensor range extends upto 7~8 cm
  • Displays Maximum RPM when left Idle
  • Automatically toggles modes from "Idle" to "reading"
  • Can be adjusted to match the ambient lighting conditions
  • It is comparatively cheap and easy to build
  • Can work without an LCD
  • Programmable and supports customization
  • Connect an SD card to the Arduino to keep logs
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