Coil coating provides an extremely efficient method of producing a high-quality, uniform coated finish over metal substrates with an automated, continuous process. More than 800 million tons of coil-coated metal materials are produced and shipped in North America annually. With coil coating, metal substrates are painted prior to, instead of following, fabrication, thus is sometimes referred to as pre-painted metal.
Litong Product Page
During the coil coating process, metal coil is unwound, cleaned, pre-treated and coatings are applied to a flat, continuous strip of metal. It is then cured with heat, cooled and rewound back into coils that are to ship to the fabricators. There the metal coils are unwound allowing the sheet to be cut and post formed, at the fabricator, to the desired shape and size for further processing or assembly.
Coil Coating Provides Improved Quality and Efficiency
Coil coating is significantly more efficient than other application methods with line speeds at some coil coating lines operating as high as 700 feet per minute, with rapid curing possible, well under 60 seconds.
Coil coating provides many benefits over spray applied coatings as a coil applied film provides for a more uniform thickness, across the sheet and little to no paint transfer waste.
Coatings for Coil-Applied Applications
Various types of coatings and industrial adhesives are coil applied with different curing methods such as induction, thermal, UV cure and infrared with the majority of curing using conventional convection ovens. Manufacturers of coil applied coatings give special consideration to many factors when formulating coatings such as the resin technology, solvent system, catalyst, crosslinking, lubricants or surface modifiers to accommodate proper cure, leveling and minimizing surface defects.
Coil applied coatings provide exceptional physical, chemical resistant properties and can be formulated to deliver exceptional durability against exterior environmental conditions of humidity, corrosive environments, UV radiation, etc. Working with a chemical and coatings manufacturer with experience in custom coil applied coatings provides the most benefit to coil coaters.
UNICHEM Offers Custom Coil Applied Coatings
UNICHEM is a coatings technology leader in coil applied industrial adhesives and coatings and the industrial drum and pail market. Since , we have delivered innovative solutions which bring value for our customers with leading edge technology and a deep technical knowledge of resin science and adhesive technology.
Contact us to discuss your requirements of coil coating solutions. Our experienced sales team can help you identify the options that best suit your needs.
Coil coating stands at the forefront of modern pre-paint technology, revolutionizing the way metal materials are finished before they enter the manufacturing or construction phase. The coil coating process is by far the fastest, most efficient, and environmentally friendly method for applying coatings to substrates. This process not only enhances the material&#;s aesthetic and functional qualities but also brings significant advantages such as cost efficiency, streamlined operations, and shorter production cycles. By choosing coil coating, businesses can enhance product quality, reduce operational costs, and embrace eco-friendly practices, positioning themselves at the cutting edge of industry standards.
Coil coating offers cost savings, efficiency improvements, and reduced cycle times
Using pre-painted metals enables businesses to focus on their core competencies and operate with greater flexibility and efficiency compared to post-paint processes. Companies can anticipate future cost savings on both metal and coating expenses. Additionally, capital costs can be avoided by reducing the square footage dedicated to post-paint operations. Optimized inventory management and better supply chain utilization further enhance cost efficiency.
Realize substantial cost savings
Coil coating offers significant cost savings and several advantages. Escalating in-house paint shop expenses makes pre-painted metal and aluminum a cost-effective alternative. It efficiently reduces internal operating costs by eliminating the need to manage in-house paint operations, adhere to EPA regulations, and allow for more efficient use of plant space.
Coil-coated metals are particularly advantageous during major manufacturing changes, plant downsizing, or consolidation, providing versatility, corrosion resistance, ease of handling, precision cutting, seamless welding, adhesive bonding, and adaptability to various applications.
Accelerate cycle time reduction
A significant benefit of AZZ Precoat Metals is the substantial reduction in production costs and time. Whether in-house or outsourced, businesses with post-paint processes can achieve shorter cycle times and reduced inventory requirements by transitioning to pre-painted materials. This efficiency translates into quicker turnaround times, increased productivity, and enhanced responsiveness to market demands.
Enhance quality and consistency
Pre-painted metals offer uniform and high-quality coatings, reducing variability and improving the overall coating quality. Our pre-paint processes ensure uniform coating coverage, resisting fading, corrosion, and rust. Additionally, the primer coat enhances corrosion resistance and durability. Coil-coated metals undergo a meticulous procedure, including cleaning, pretreatment, painting, and curing on a flat surface. This uniform process minimizes variations, ensuring a consistently high level of coating quality, virtually eliminating variability between the top and bottom edges.
Experience coating innovation
Our coatings span a wide range of gloss levels, colors, textures, lubricity, and flexibility, all while accommodating various metal sources. We offer the latest coated technology, including innovative solutions like antimicrobial coatings that protect against mold, mildew, and other microbes in coil-coated products. AZZ Precoat Metals coil-coated materials are ready for manufacturing, ensuring a seamless transition to production.
Are you interested in learning more about what is coil coated metal? Contact us today to secure an expert consultation!
Comments
Please Join Us to post.
0