IGBT Induction Melting Furnace

1. Siemens IGBT induction melting furnace.
2. High melting temperature, smart controller.
3. Perfect self-protection functions.
4. One button operation.
5. 24 hours continuously working.
6. Qualified manufacturer, perfect after-sales.

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• Description

What is IGBT induction melting furnace?

  IGBT intermediate frequency IGBT induction melting furnace is a series resonant medium frequency induction melting furnace, its inverter component is a new type of IGBT module (insulated gate bipolar transistor, Germany production), it is mainly used for melting ordinary carbon steel, alloy steel, cast steel, non-ferrous metals. It has the advantages of fast melting speed, energy saving, and low harmonic pollution.

What is IGBT induction melting furnace advantages?

  ZHENGZHOU KETCHAN specializes in the production of small-medium frequency IGBT induction melting furnaces, medium frequency melting furnaces, intermediate frequency electric furnaces, medium frequency induction melting furnaces, melting furnaces, molten silver gold furnaces, melting copper furnaces, molten aluminum furnaces, cupola, molten steel furnace, molten silicon furnace, the furnace molten lead, nickel alloy furnace, small experimental furnace, high-frequency furnace, the power supply is using IGBT power imports components, more integration, miniaturization, The effective output power reaches more than 90%, saving energy, saving 40% energy than the traditional SCR medium frequency! Melting time 30-40 minutes per furnace!

• Product startup performance is very good: IGBT induction melting furnace adopts series resonant circuit to completely solve the problem of SCR if starting difficulty.
• The IGBT induction melting furnace produces almost no high harmonics: It will not pollute the power grid, transformers, switches do not heat, and will not interfere with the operation of electronic equipment in the factory.
• The product has high reliability: The main components are all the components produced by the world-famous factory, IGBT transistor is produced by Siemens in Germany.
• High energy-saving functions, the IGBT induction melting furnace water circulation system adopts a water heat exchanger and internal and external water circulation system. The internal circulation is distilled water, in long-term use, the water in the equipment does not scale and does not block, greatly reducing the fault, and save maintenance costs.
• The product can always maintain constant power output in the induction smelting process. Thyristor medium frequency power supply by regulating the power, and energy-saving IGBT transistor intermediate frequency power supply using frequency and power, it is not affected by how much burden and lining thickness, keep constant power output in the whole smelting process, especially for the production of stainless steel, copper, aluminum, etc when not in permeable material, more show its superiority, fast melting speed, burning less burden element, reduce the casting cost.

IGBT induction melting furnace applications

How to choose IGBT induction melting furnace crucible material?

  IGBT induction melting furnace according to different melting metal and different melting volume requests matching different types of crucible size and materials. Gold, silver, copper, and aluminum are normally matching graphite crucible, iron, stainless steel is matching magnesium oxide crucible, and melting furnace power consumption is 280-340 units of electricity per ton. Please select the suitable IGBT induction melting furnace according to your own metal melting parameters.

• Crucible of high purity graphite clay: the crucible of pure graphite is used. The temperature is up to degrees. It is suitable for 1-6kg of gold, silver, platinum, and other small-volume metal induction melting jobs.
• Graphite clay crucible: suitable for gold, silver, copper, aluminum, tin, lead, and other small metal induction smelting, smelting capacity of 3-300kg.
• Magnesium oxide, corundum, zircon crucible: suitable for iron, platinum, steel, and other metals smelting capacity of 3-100kg.
• Badun graphite clay crucible: new medium frequency IGBT induction melting furnace is used for gold, silver, copper, aluminum, tin, lead, and other metals induction smelting, the smelting capacity is 3-kg

KETCHAN's Durable Crucible

How to choose a suitable IGBT induction melting furnace?

Model Melting Steel/Iron Melting Aluminum/ Aluminium alloy Melting Copper/Gold/Silver/ Precious Metal KQZ-15KW 3KG 3KG 3KG、5KG、10KG KQZ-25KW 5KG 5KG 20KG KQZ-35KW 10KG 10KG 30KG KQZ-45KW 18KG 18KG 50KG KQZ-70KW 25KG 25KG 100KG KQZ-90KW 40KG 40KG 120KG KQZ-110KW 50KG 50KG 150KG KQZ-160KW 100KG 100KG 250KG KQZ-200KW 150KG 150KG 350KG KQZ-300KW 200KG 200KG 500KG KQZ-500KW 250KG 250KG 600KG

Memo: We support customizing all kinds of different IGBT induction melting furnaces for different sizes and material metal melting jobs.

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The debate between IGBT Tilting Melting Furnaces and traditional electric furnaces often arises in industrial settings. Let’s explore the key differences between these two important melting technologies.

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What is an IGBT Tilting Melting Furnace?

An IGBT Tilting Melting Furnace is a modern melting technology that utilizes Insulated Gate Bipolar Transistors (IGBTs) for efficient heating. This type of furnace allows for precise control of heating temperatures and can tilt to pour molten metal easily, enhancing production efficiency.

Key Differences Between IGBT Tilting Melting Furnaces and Traditional Electric Furnaces

1. Heating Technology

What makes the heating technology of IGBT Tilting Melting Furnaces different?
IGBT Tilting Melting Furnaces use IGBT technology, which offers higher energy efficiency compared to traditional electric furnaces that often rely on resistive heating elements. The IGBT technology can provide faster and more controlled heating, reducing overall melting time and energy consumption.

2. Control and Precision

How does the control and precision vary between the two types of furnaces?
The IGBT Tilting Melting Furnace allows for precise temperature control, which is crucial for high-quality metal melting. This level of control helps prevent overheating and ensures consistent melting. In contrast, traditional electric furnaces may have more limited control features, leading to variations in melted metal quality.

3. Melting Capacity and Efficiency

Which furnace has a better melting capacity and efficiency?
Generally, IGBT Tilting Melting Furnaces can handle larger volumes and can operate more efficiently due to their design and technology. They are particularly beneficial for operations requiring frequent metal melting, as they can accommodate larger batches without sacrificing energy efficiency. Traditional furnaces may limit the melting capacity due to their older designs.

4. Tilt Functionality

What is the significance of tilt functionality in melting furnaces?
The tilting feature of IGBT Melting Furnaces allows for easier and more accurate pouring of molten metal. This minimizes spillage and improves safety during operation. Traditional electric furnaces usually lack this feature, requiring manual handling of crucibles, which can be hazardous and less efficient.

5. Maintenance

Which type of furnace requires more maintenance?
Maintenance needs can differ significantly between the two. IGBT Tilting Melting Furnaces typically require less frequent maintenance compared to traditional electric furnaces. The lack of high-temperature resistive heating elements in IGBT systems generally reduces wear and tear, leading to a longer lifespan and lower maintenance costs.

Conclusion

In summary, the IGBT Tilting Melting Furnace represents a significant advancement over traditional electric furnaces in terms of efficiency, control, and safety. When considering what type of melting furnace to implement in your operations, the features of an IGBT Tilting Melting Furnace can greatly enhance production capability and metal quality.