10 Things to Consider When Buying Concrete Structures Welded Steel Mesh

Author: Justin

Jul. 08, 2024

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Tags: Construction & Real Estate

What Size Reinforcing Mesh Do I Need

When determining the size of reinforcing mesh you need, there are several factors to consider. Reinforcing mesh is used in construction to provide strength and stability to concrete structures. The size of the mesh required depends on the specific application, the load-bearing requirements, and the design specifications. In this article, we will discuss the factors that influence the size of reinforcing mesh needed, as well as the common sizes available in the market.

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Application and Load-Bearing Requirements:


The first consideration when determining the size of reinforcing mesh is the application and the load-bearing requirements of the structure. Different applications, such as slabs, walls, columns, and foundations, have varying load-bearing needs. For example, a heavy-duty industrial floor will require a different size of reinforcing mesh compared to a residential driveway. Understanding the specific load-bearing requirements of the structure is crucial in determining the appropriate size of reinforcing mesh.


 

Concrete Reinforcement Mesh

Design Specifications:


The design specifications provided by structural engineers or architects play a significant role in determining the size of reinforcing mesh needed. These specifications outline the type and size of reinforcing mesh required to meet the structural integrity and safety standards for the construction project. It is essential to adhere to these specifications to ensure the structural stability and performance of the concrete elements.

 

Mesh Size and Spacing:


Reinforcing mesh is available in various sizes and configurations, typically specified by the spacing of the wires and the overall dimensions of the mesh sheets. Common mesh sizes include 6x6, 8x8, 10x10, and 12x12, referring to the number of wires per inch in each direction. The spacing between the wires, known as the &#;on-center&#; spacing, is a critical factor in determining the size of reinforcing mesh needed for a specific application. The smaller the spacing, the denser the mesh, providing higher reinforcement and strength.

 

Concrete Thickness:


The thickness of the concrete element being reinforced also influences the size of the reinforcing mesh. Thicker concrete elements, such as heavy-duty industrial slabs or walls, may require larger and heavier gauge mesh to provide adequate reinforcement and structural support.


 Slab Mesh Reinforcement for Footing Slab, Beam and Piers

Local Building Codes and Standards:


Local building codes and standards may dictate the minimum requirements for reinforcing mesh in construction projects. These regulations often specify the minimum size, type, and placement of reinforcing mesh based on the intended use and structural design of the concrete elements.

 

Common Sizes of Reinforcing Mesh:


Reinforcing mesh is available in various standard sizes to accommodate different construction needs. The most common sizes include:

 

6x6 Welded Wire Mesh: This mesh has a 6x6 wire spacing and is commonly used in residential and light commercial applications such as sidewalks, driveways, and small concrete slabs.

 

8x8 Welded Wire Mesh: With a tighter wire spacing, 8x8 mesh provides increased reinforcement and is suitable for heavier-duty applications such as industrial floors, foundations, and retaining walls.

 

10x10 and 12x12 Welded Wire Mesh: These mesh sizes are designed for high-strength applications, including heavy industrial slabs, bridge decks, and other large-scale concrete structures.

 

In conclusion, determining the size of reinforcing mesh needed for a construction project requires careful consideration of the application, load-bearing requirements, design specifications, mesh size and spacing, concrete thickness, and local building codes. By taking these factors into account, you can select the appropriate size and type of reinforcing mesh to ensure the structural integrity and durability of the concrete elements. It is always advisable to consult with a structural engineer or construction professional to determine the specific requirements for your project.


Contact us to discuss your requirements of Concrete Structures Welded Steel Mesh. Our experienced sales team can help you identify the options that best suit your needs.

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Choosing the Right Welded Mesh for Your Specific ...

Welded mesh is a bit of an umbrella term for metal-based panels that can be manufactured to a range of specifications. From light mesh to heavy-weight coated mesh, it&#;s important to understand the component aspects of the final product to ensure it will perform as required.

Welded mesh is an increasingly popular choice for fencing panels where strength, durability and overall performance are valued. Suitable for a wide range of applications, from High security to low-level demarcation, this is an ideal solution for when full through-visibility is needed as part of a robust fencing structure.

Understanding welded mesh

Welded mesh is essentially a series of durable steel wires that are welded together at each intersection.

At Siddall & Hilton, we boast 5 cutting-edge machines that utilize coil-fed cross wires for electric resistance welding onto line wires. Out of these machines, 4 are specifically designed for line wire coils, while the ATT126 machine employs pre-straightened and cut-to-length line wires. This technique results in a flat and rigid panel with either a square or rectangular-shaped mesh with an excellent strength-to-weight ratio. Our machines perform resistance welding to join wires together. For machines using line wires from a coil, a guillotine is utilized to cut panels to the desired length. In contrast, the machine using cut lengths determines the panel length based on the number of line wires used in production.

The resulting structure is extremely robust and as a result, is highly effective as a perimeter solution. There are a number of common types of welded mesh available, including:

Wire gauge and thickness

An indicator of strength and durability; the thicker the wire, the smaller the gauge and the more expensive the product. However, the focus should be on the correct gauge for each specific project as selecting a wire that is too thin can result in a product that is not strong enough to withstand the intended application, while using a wire that is too thick can be unnecessarily expensive.

In fencing and fabrication, the choice of wire gauge depends on the specific requirements of the application. Heavy-duty security fencing, for instance, might use lower gauge wires for added strength and deterrence, while lighter applications or decorative fencing might use higher gauge wires.

It's essential to consider the intended purpose, load-bearing requirements, and environmental conditions when selecting the appropriate steel wire gauge for welded mesh panels in fencing and fabrication projects.

Material type and coatings/finishings

Whether selecting a commonly manufactured specification or something more bespoke, every mesh panel will be produced from good quality metal that will adhere to Internationally recognised standards, minimum level of material and tolerance requirements. The additional coating then begins to offer enhanced protection of the mesh, adding to the longevity and performance of each panel.

Self-colour &#; Simply put this is steel in its raw form. The wire used does not undergo any additional surface treatment or coating after being manufactured. it's important to note that self-colour steel wire is more susceptible to corrosion compared to coated variants. It can be used for concrete reinforcement and for fabrication into other steel structures. You may choose to hot dip to galvanise the panels and integrate them into fencing and gate systems.

Pre-Galvanised &#; Steel wire that has undergone the galvanising process Prior to welding. Pre-galvanised steel wire offers the benefit of slightly enhanced corrosion resistance, particularly when used in combination with polyester powder coating.

Hot dip galvanised &#; This is where we take a completed steel panel and immerse it into a bath of molten zinc, allowing the zinc to bond metallurgically with the steel surface. This zinc coating offers steel panels additional corrosion protection. Want to learn more about the hot Dip galvanising process read our article on 10 reasons you should hot dip galvanise.

Galfan &#; This type of protective coating is a combination of zinc and aluminium, which provides superior corrosion protection to traditional zinc alloy. Read our guide on Galfan coating for more information.

Powder coated - Also known as electrostatic spraying, this process is popular as it creates a thick and durable layer of protection for metal surfaces which is ideal for fencing solutions. In most cases, fencing panels receive triple resistance protection. A pre-galvanised wire is used and is then pre-treated with a phosphate solution (other chemical pre-treatments are available), this helps promote adhesion between the metal and the coating. 

We exclusively utilise directly drawn mild steel wire, ensuring a maximum carbon content of 0.1%. When producing wire mesh panels, choosing the appropriate finishes and coatings is crucial. Factors such as the structure's purpose, exposure conditions, expected maintenance, lifespan, and budget all contribute to forming the optimal specification.

Application-specific considerations

The versatility and flexibility of wire mesh panels mean they are used across a wide range of applications.

In the agriculture sector, Profiled wire mesh is a strong, durable and economical option for a range of purposes. It is effective for animal enclosures as part of a post and wire fencing structure or to ensure animal safety in more structured spaces. It can also be used for crop protection and given its strength and durability, is popular for guarding machinery as part of a high-security system.

For high-security projects, such as prisons, military installations and critical infrastructure, the 358 range is the clear choice (358,35duo, 35 superior). These mesh fencing panels are a reliable and high-performing option. With finger and foot-proof anti-climb barriers and anti-cut design, these panels are designed to withstand immense pressure whilst being compatible with most electronic alarm and detection systems.

When it comes to demarcation, Safetop and profiled panels are a cost-conscious yet visually acceptable choice to help with public footflow. Whether being used to create safe walkways, separate areas of specific use or simply create no-go zones for the general public, wire mesh panels can play an important role in defining boundaries.

With its adaptable design and flexible security features, double panels such as 868 and 656 wire mesh panels are ideally suited to the sports and leisure industry. Aesthetically pleasing, low maintenance and available in a range of colours, this kind of fencing system offers excellent visibility whilst still providing a rigid, strong and secure perimeter solution.

Talk to us today about wire mesh solutions

When it comes to perimeter fencing, wire mesh is an excellent choice. It&#;s strong, low-maintenance and cost-effective, as well as being available in a range of sizes and materials. How it will be used is important in defining the characteristics a specific perimeter structure will need, as is the coating and wire gauge.

This guide is intended to help inform you about the different options available to help you make an informed decision as part of your buying process. If you&#;d like to explore how we can help you with your next welded mesh purchase, we&#;d love to talk to you.

You can contact us at +44 (0)  or .


The company is the world’s best Concrete Structures Welded Mesh supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.

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