When to Use Titanium Carbide Insert？

In this Manufacturing 101, we will explore the different types of carbide materials used in cutting tools. Carbide cutting tools are widely used in the manufacturing industry due to their hardness, durability, and high resistance to wear. Understanding the different types of carbides and their properties can help you choose the right tool for your application.

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• Tungsten Carbide:

  Tungsten carbide is the most commonly used carbide material in cutting tools. It is a combination of tungsten and carbon and has high wear resistance and toughness and is used in a wide range of cutting tools, including drills, end mills, and inserts.

• Titanium Carbide:

  Titanium carbide is a tough carbide material that offers high resistance to wear and thermal shock. It is commonly used in cutting tools that work with abrasive materials, such as cast iron and stainless steel.

• Tantalum Carbide:

  Tantalum carbide is a rare carbide material that offers high hardness and wear resistance. It is commonly used in cutting tools that work with high-temperature materials, such as titanium and nickel alloys.

• Chromium Carbide:

  Chromium carbide is a tough carbide material that offers high resistance to wear and corrosion. It is commonly used in cutting tools that work with abrasive and corrosive materials, such as steel and cast iron.

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• Vanadium Carbide:

  Vanadium carbide is a tough carbide material that offers high wear resistance and toughness. It is commonly used in cutting tools that work with high-temperature materials, such as titanium and nickel alloys.

• Silicon Carbide:

  Silicon carbide is a very hard and brittle carbide material that offers high wear resistance and thermal conductivity. It is commonly used in cutting tools that work with non-ferrous materials, such as aluminum and copper alloys.

Conclusion:

Carbide cutting tools are widely used in the manufacturing industry due to their hardness, durability, and high resistance to wear. Understanding the different types of carbide and their properties can help you choose the right cutting tool for your application. Tungsten carbide is the most commonly used carbide material in cutting tools, but there are several other types of carbide, each with their unique properties and applications. By understanding the differences between these carbide materials, you can make an informed decision and achieve optimal results.

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Hello everyone,

A little bit of background. At the shop where I am employed, most of the work we do comes from various steel mills. A portion of this work is redressing the profiles of worn guide rolls from the mills. Most of these rolls are 58-60 Rc D2 or D7 steel. For these rolls we use ceramic inserts and they work very well.

However, occasionally we receive small rolls (1.5”- 2.25” OD by 1.5” long)made of titanium carbide that need to be re-dressed. The prints call out a hardness of 70-72 Rc. We rough out the wear with one corner and get one finish pass out of another before it starts to degrade. Sometimes the insert can be seen breaking down towards the end of the pass on the larger rolls. This is the case regardless of what the speeds and feeds are. This system is far from ideal, but serviceable. Grinding on the lathe is not an option.

My question is this. Is there a more suitable insert material that may better suit this task? Diamond coated inserts perhaps? I don’t know how the rolls are manufactured to begin with and google is not much help in this area. Any advice is appreciated.

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