Difference between mobile and stationary concrete plants?

Author: Joy

Oct. 28, 2024

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Difference between mobile and stationary concrete plants?

Concrete mixing plants are of two types mobile and stationary. What is the difference between mobile and  Stationary concrete plants? Each one has its advantage and a customer base. Mobile or portable version are usually preferred by those customers who want to have a machine. That can be quickly installed and shifted to different sites. On the other hand a stationary version of batching plant will be preferred by customers. Who want to have high volumes of concrete production at a single place. Such customers will not be shifting the machine often.

You will get efficient and thoughtful service from Shengmao.

Below are the common components between the two plants:

  • Feeding bins
  • Aggregate weigh hopper
  • Conveyor or skip
  • Cement weigh hopper
  • Water weigh hopper
  • Additive weigh hopper
  • Mixing unit
  • Control panel

What are stationary batching plants?

Strong stationary concrete batching plant available with Atlas. Buy high quality stationary mix plant from Indian manufacturer of civil construction machinery. Some of the points that will differentiate stationary mixing plants from mobile batching plants are:

  • Stationary mixers will be bigger in size when compared to same capacity mobile plant.
  • They will require more space for setup.
  • They are usually stationed at a single place for long duration as they will produce huge quantity of concrete at a single place.
  • They are costly when compared to mobile counterpart.
  • They usually have more space near the mixing units or the weigh hoppers for maintenance.
  • Foundation required will be more. Foundation will be deeper as the weight of components is more.
  • Transportation costs will be more because the components are bigger in size.

What are mobile concrete batch plants?

A mobile concrete batch plant is capable of producing quality. Small Concrete plant does so by utilizing small space. When two plants &#; stationary and mobile are placed near to each other. They are easily distinguished. The number one factor that will separate the two of them is size. Mobile plants will be compact in size compared to the same size of stationary concrete plants. It is produces quality ready mix concrete in batches. We can control and select the size and recipe to product concrete. Portable plants are the best choice for temporary projects or for sites where constant shifting is required. They can be installed at sites which are located remotely and where the bigger stationary plant can not be shifted.

Advantages of a mobile concrete batch plant:

Below describe benefits or advantages of mobile (portable) concrete batch plants. Atlas is manufacturer of 90 tph and 120 tph Mobile batching Plant in India.

  • Utilizing less space: It is no rocket science that mobile plants have smaller components. These components are tightly packed and the equipment utilizes less space.
  • Installation time is less almost 50%: Compared to stationary plant the installation time is less. The overall size is small, weigh is less and foundation required is minimum. Hence it can be installed in lesser time frame. This less installation time makes it ideal for shifting to places often. Customer can take up jobs that will require shifting places when they have a reliable portable mixer.
  • Prewired: Most of the portable versions will be pre-wired. Unit wise the components will be wired and each unit will be with a junction box. When units are prewired with junction box. It will facilitate faster installation time. A lot of time is usually wasted at site during installation for wiring. This system will help save a lot of time.
  • Less installation cost: The foundation required for mobile plant is less when compared to a stationary plant. The size of the components is smaller and hence the installation costs less. Some designs of the mobile plant only require flat surface and minimal foundation to get started. This is one of the real advantages over the static version.
  • Crane required is for less duration: Since the stationary plant comes with more components the requirement of crane for erection will be for longer duration. The portable version requires crane for lesser duration. Some designs of mobile plants do not require a crane.
  • Foundation cost is less: Usually the stationary plants require deeper and more number of foundation blocks when compared to mobile version.
  • Low maintenance: Portable plants are usually low on maintenance compared to the stationary plants.
  • Genset: The requirement of power is less when the two machines of same capacity are compared.
  • Same production as stationary version: The mobile version promises same productivity. Atlas is manufacturer that uses exactly the same mixing unit in the mobile and stationary plants. This ensures that production remains the same.
  • Mobility: The mobile plant comes with smaller and less components and hence it is easy to transport the same. The cost of transportation is also less.
  • Low initial cost: The initial cost of ownership is less in the mobile concrete plant compared to stationary plant.
  • Same control panel in mobile and stationary version: The control panel in Atlas machines remain the same in both the machines.
  • Easy to operate as plant is comparatively small: The mobile or portable version of concrete plant is as easy to operate as a stationary plant.
  • Printing facility for all important parameters just like stationary plant: The control panel is the same and the software in the HMI. It is the same. This ensures that the printout of all important parameters is also same.

What is the advantage of a concrete batching plant?

Concrete batching plant is joint device used to mixing concrete centralized. Due to the high degree of mechanization and automation, the productivity is high with guarantee the quality of concrete, concrete batch plants are often used in large and medium-sized water conservancy, electric power, Bridges and other projects of long duration, large quantities and focused site. The advantages of concrete batching plant are as follows:

hat is the advantage of a concrete batching plant?

Concrete batching plant is mainly divided into four parts: sand feeding, powder feeding, water and admixture feeding, transfer mixing and storage.

1 &#; The equipment adopt the whole steel structure, high quality h-beam is not only with beautiful appearance, but also strengthened the strength of the overall structure.

2 &#; The installation is convenient, can be applied to all kinds of complex terrain structure. Concrete batching plant not only has excellent mixing console, but also has all kinds of accessories, such as screw conveyor, measuring sensors, pneumatic components, these components ensure the reliability in the process of operation, accurate measuring skills and long service life, the mixing console is equipped with high-pressure automatic cleaning system, has the function of oil shortage and over-temperature automatic alarm function, it is easy to maintenance.

3 &#; Concrete batch plants are equipped with good environmental protection function, powder manipulation are carried out within the whole block system, powder tank adopt the method of high efficiency dust collector/spray mist to reduce the dust pollution to the environment greatly, at the same time, discharging equipment and pneumatic system adopts muffler device, effectively reduces the noise pollution.

Contact us to discuss your requirements of stationary concrete batching plants. Our experienced sales team can help you identify the options that best suit your needs.

For all these advantages, concrete batching plant are the invest project of many friends, if you are a number of this group, I am happy to help you with introducing a superior manufacture- Haomei to you, with choosing Haomei as your supplier,you don not need to worry about all the aspects about product and service and even the trade process.

 

its basically more todo with efficiency , and timely delivery . concrete needs to be poured consistently to ensure structural integrity , setting and strength . you could do it manually for very small spaces but the moment you need more than a cubic meter or two of concrete manual may become a liability unless the manual labor has machine efficiency

The biggest advantage is you get a better finished slab because you can pour the whole thing in one long pass instead of lots of little ones.

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Are you interested in learning more about mini concrete batching plant? Contact us today to secure an expert consultation!

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