Working Principles of Self Loading Mixers - AIMIX Group

The working principle of self loading mixer includes automatic weighing, loading, mixing, mobile transporting, and automatic discharging.

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Next, I will introduce them one by one and share their important components, cleaning, and maintenance in detail so that you can better understand how a self loading mixer works and improve its effectiveness and longevity.

• Weighing
• Loading
• Mixing
• Mobile Transporting
• Discharging

Weighing

Automatic weighing of self loading mixers is one of the key technologies for efficient and accurate concrete preparation.

• Weighing Principle: Before the materials enter the mixing cylinder, the self loading concrete mixer will automatically measure the proportion of raw materials such as cement, water, sand and gravel through the measuring device set between the hopper and the mixing cylinder.
• Easy Operation: Adopting advanced computer control technology.
• Good performance: It can accurately monitor and adjust the weight of raw materials such as cement, sand, and gravel to ensure that the quality of concrete meets the construction requirements.

Loading

The front end of the self-loading mixer truck is assembled with a loading robot arm and bucket, which can automatically load raw materials, such as cement, sand, stone, etc. into its internal mixing tank to complete the loading operation.

• Working Principle: Through the operator&#;s control or preset automatic program, adjust the position and angle of the bucket to align the materials. The bucket is lifted and the material is loaded. Then continue to move the self concrete mixer to lift the material. When the material reaches a certain height, the hydraulic cylinder starts to work, pushing the bucket to tilt, so that the material slides into the bucket.


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Mixing

After loading, the mixing tank starts to rotate.

• Vehicle Power: Driven by the vehicle&#;s power, the mixing tank containing the raw materials rotates at a specific speed.
• Mix Well: The mixing tank is equipped with spiral mixing blades. When the tank rotates, the blades drive the sand, cement, and water to mix evenly to form the required concrete.

Mobile Transporting

Aimix self loading mixer concrete has good mobility and can be driven flexibly in different working environments.

• Working Principle: Staff can control the vehicle by operating the steering wheel and maneuvering the seat in the cab. Through automation and an intelligent loading mechanism, the self loader is able to complete a large number of cargo loading and transporting tasks in a short period of time.
• Extra Benefit&#;At the same time, it is also able to monitor the surrounding environment in real time and make the appropriate driving decisions, timely adjustment of operating parameters to protect the safety of the mobile process.

Discharging

The well-mixed concrete uses the rotation of the mixing tank to flow out through the 120° tilted outlet.

After arriving at the construction site, the operator can adjust the tilt angle and rotation direction of the mixing tank through the operation control system to achieve precise unloading and pouring of concrete.

Essential Components

Understanding the important components of a self-loading truck is important for understanding how a self loader mixer works.

Also, it helps to carry out troubleshooting during operation and improve work efficiency.

Next, I will describe a few of the important components of a self loading mixer.

Rounded Bucket &#; Smooth Loading and Discharging

• Improved Shape: The bucket of the third generation product is pressed with a round arc, smooth, and with the assistance of the vibrator, the feeding effect is smoother.
• Good Performance: The capacity of the bucket is 0.7 cubic meters, and the arc transition between the bottom plate of the bucket and the drop plate makes the discharging of the material smoother and greatly reduces the material sticking to the wall.

Weighing System

• Simple Operation: The weighing system adopts an artificial intelligence interactive system. So it is for staffs to learn how to operate the self loading concrete mixer for weighing. The operator can quickly master the operation method and improve the working efficiency. Moreover, it can quickly diagnose the cause of the abnormality when the weighing system is abnormal, which saves downtime.
• Low Error: The weighing system uses the latest weighing solutions to ensure that the weighing error can be guaranteed to be no more than 2 percent, compared to the 20 to 30 percent error in the market.
• Touchable Screen: And it is equipped with a large 13.5-inch HD screen that allows for full-touch operation, which is simple and convenient.

6 Spiral 8 Paddles

6 screw blades and 8 mixing push plates are installed inside the mixing tank, which makes the mixing more uniform.

They also improve the mixing efficiency of the concrete and can increase the speed of loading and discharging, avoiding the broken flow of concrete when discharging.

4 Tugs

The tank has 4 towing wheels, 2 support wheels 2 auxiliary wheels, and 6 bearings on one side, which guarantee the stability of the tank and ensure the safety of travelling and production.

Steering Wheel and Manoeuvring Seat

The steering wheel and maneuvering seat are configured in the cab to control vehicle movement. The driver can move the self-loading vehicle by simply operating these two devices.

Brake System

Aimix self loading mixer truck has a very good braking effect and higher safety.

• Large Air Storage Tank: it has a large air storage capacity in the brake storage tank, and the lower side of the tank is equipped with an automatic bleeder valve and the upper side is equipped with a bleeder safety valve.
• Dual Air Pumps: at the same time, it adopts dual brake pumps for cross-braking to ensure braking safety.

270° Rotation of the Tank

The mixing tank of the self-loader mixer can be rotated around 270°, enabling the Aimix self loading mixer to achieve multi-angle and multi-direction unloading.

Staff can operate the mixing tank flexibly in the cab to unload the concrete at the set position.

120° Outlet Design

The discharge port of the mixing tank is designed at 120°, which is conducive to the smooth discharge of materials and does not easily cause material blockage.

At the same time, it reduces the splashing phenomenon when dropping the material and avoids material waste.

Cleaning and Maintenance

To protect the safety of self loading mixer trucks and improve the efficiency of self loading mixers, we need to clean and maintain self-loading trucks.

Timely Cleaning

After each unloading, to prevent concrete residue from curing and affecting the next use, self-loading trucks need to be cleaned of components such as mixing drums and loading hoppers.

With specialized water tanks and washing systems, it is possible to rinse immediately after unloading is completed, ensuring clean and normal operation of the equipment.

Regular Maintenance

The use of the self loading mixer is mainly based on personal use and maintenance of the situation has a great relationship, so pay attention to the late maintenance.

• Need to pay special attention to the regular replacement of the engine&#;s three filters and other filters; as well as to irregularly check the various types of oil, that need to be replaced in time!
• In order to ensure the normal operation of the self-loading truck, we will also provide free maintenance reminders and technical advice.

So if you are interested in the product, you are welcome to leave a message.

Please leave your needs in the form below or me.

Self loading mixer for sale is an efficient and multi-functional concrete transport and mixing equipment with characteristics of small volume.

• Functions: automatic loading, mixing, transportation, discharging.
• Unique Feature: intelligent water supply and precise weighing.

They are ideal concrete production and transportation equipment for modern construction sites. So what benefits will a self loader mixer bring to your construction project?

Using a Self-Loading Mixer Alone &#; Popular Models

The Aimix harga self loading mixers for sale are highly versatile machines that can be used either independently or in combination with other equipment to enhance efficiency and productivity on construction sites. Using a self-loader mixer alone is a streamlined, cost-effective solution. By utilizing the versatility of a self-loading mixer, construction teams can increase productivity and make significant cost savings. Here are three popular models:

AS-3.5: 3.5 cubic meters per batch

Discharge Capacity: L
Concrete output: 14 m³/h
Mixing drum capacity(L):
Water tank: 620
Motor: Weichai brand

AS-4.0: 4.0 cubic meters per batch

Discharge Capacity: L
Concrete output: 16 m³/h
Engine power: 91
Mixing drum capacity(L):
Motor: Weichai brand

AS-5.5: 5.5 cubic meters per batch

Discharge Capacity: L
Concrete output: 22 m³/h
Mixing drum capacity(L):
Engine power: 92
Motor: Weichai brand

For more self load mixerinformation, please contact us. We will provide professional answers.

Using a Self-Loading Mixer in Efficient Combination

By strategically combining self-loading mixers with other equipment, construction teams can achieve higher productivity, better quality and more sustainable operations. Here are efficient combinations of self loading concrete mixer and trailer concrete pump. In combination with concrete pumps, it is possible to quickly transport the mixed concrete to hard-to-reach areas, while ensuring a steady flow of high-quality concrete, reducing the risk of segregation and ensuring uniformity.

• Worked in Indonesia
• Worked in Uzbekistan

AS-3.5 self loading mixer and ABT40C diesel concrete pump

Project: House Construction

Concrete Output: 112m3/h

Concrete Pouring: 40m3/h

Feedback: Working Efficiently

AS-4.0 self loading mixer and ABT60C diesel concrete pump

Project: Workshop Construction

Concrete Output: 128m3/h

Concrete Pouring: 60m3/h

Feedback: Running Well

Benefits of Buying A Self Loading Mixer

Investing in a self-loading mixer can improve your project outcomes. These advanced machines can help you enhance safety, improve concrete quality, save time, and save cost.

Enhance Safety

Self-loading mixers come equipped with several safety features designed to protect both operators and equipment.

• Built-In Safety Features: Many self mixers include features such as overload protection and emergency shut-off systems. These features help prevent accidents and ensure safe operation.
• Reduced Manual Handling: By automating tasks traditionally done manually, self-loading concrete mixers reduce the risk of injuries related to manual handling. Fewer manual tasks mean a safer working environment for your team.

Improve Concrete Quality

Consistent and high-quality concrete is crucial for the durability and strength of any construction project.

• Consistent Mixing: The integrated mixing drum ensures that the concrete is mixed uniformly. This consistency prevents weak spots and ensures that the final product meets the required standards.
• On-Demand Mixing: With a self mixer, you can produce concrete on-demand, eliminating the risk of the mix setting before use. This feature ensures that the concrete is fresh and ready for application.

Save Time

Self-loading mixers can significantly reduce the time required to prepare concrete, allowing you to complete projects faster.

• Automatic Loading: Self-loading mixers come equipped with a built-in loader. This feature allows the machine to automatically load raw materials like cement, sand, and gravel.
• Quick Mixing: The integrated mixing drum ensures quick and consistent mixing of concrete.

Save Cost

By consolidating multiple functions into one machine, it reduced the need for additional equipment and labor.

• Reduced Labor Costs: Since self-loader mixers automate many tasks traditionally done by manual labor, you can reduce your workforce.
• Lower Equipment Costs: With a self-loading mixer, you don&#;t need to invest in separate loaders, mixers, and transport vehicles.

Below I will share with you a construction site after buying a self-loading mixer truck:

Selling Points of Aimix Self Loading Mixers

Aimix self-loader mixers are renowned for their innovative features and robust performance, making them a top choice for construction professionals around the globe. So what are the key selling points of the Aimix loading mixer that stand out, let&#;s take a look at them&#;

High Operating Efficiency

• Rapid Mixing: Equipped with a powerful mixing drum and efficient mixing blades, the self mixer ensures quick and thorough mixing of concrete.
• Mobility: Its 4-wheel drive and articulated chassis allow for easy maneuverability on all types of terrain, enabling faster transportation and placement of concrete on-site.

Easy to Operate and Maintain

• Simple Operating System: The auto loading concrete mixer is designed with an intuitive control panel, making it easy for operators of all skill levels to use.
• Low Maintenance Requirements: Built with high-quality materials and robust components, the Aimix mixer requires minimal maintenance.

Global Availability and Support

• Extensive Sales Network: Aimix has a global presence and has established subsidiaries in a number of countries including Kazakhstan, Indonesia, the Philippines and Malaysia, etc.
• Comprehensive Support: Aimix offers extensive after-sales support, including training, troubleshooting, and spare parts availability. Our customer service teams are readily available to assist with any issues or queries.

Advanced Weighing System

• Precision Weighing: The self-loading mixer is equipped with an advanced weighing system that accurately measures the quantities of each material loaded into the drum.
• Real-Time Monitoring: The weighing system of self loading mixer provides real-time data, allowing operators to monitor and adjust the mix as needed, ensuring optimal performance and quality.

How to Get A Reasonable Self Loading Mixer Price?

When looking to purchase a self-loading mixer, it&#;s important to consider these factors that can influence the price:

Model and Configuration

Different models come with varying capacities (e.g., 1.2m³, 2.6m³, 3.5m³, 4.0m³, 5.5m³, 6.5m³,etc.). Choose a model that fits your project requirements.

Manufacturers

Always consider reviews about the manufacturer when buying a self-loading mixer. Machines from reliable manufacturers are more durable and less likely to break down, thus reducing maintenance costs. Established manufacturers like Aimix are known for their quality and reliability.

Raw Material Quality

The quality of materials used in the construction of the mixer impacts both its durability and price. High-quality materials offer better longevity and performance.

AIMIX self-loading mixer trucks are made of wear-resistant materials of well-known brands, and the seals are globally applicable by the American Eaton standard, which enhances the stability of the products.

Features and Performance

Some self-loading mixers have advanced features such as 360-degree rotation, self-diagnostic systems and higher mixing efficiencies, which contribute to simple operation and efficient running. Consider engine performance as well, as higher horsepower and more fuel efficient diesel engines can save on long-term operating costs.

After-Sales Service

Reliable after-sales support can help resolve issues quickly, minimizing downtime and long-term costs. Choose a manufacturer offer maintenance services.

Geographical Differences

Prices may vary based on where the machine is manufactured and sold.And if you are buying an international brand, you need to consider shipping, customs and other fees.

What to Consider Before Buying a Self-Loading Mixer

• Project Requirements and Scope &#; Choose a suitable capacity by calculating the amount of concrete needed for daily production. And you need to consider about the topography of the construction. For example: if the ground is uneven or rough, choose a mixer loading with four-wheel drive and an articulated chassis for better manoeuvrability.
• Product Performance and Quality &#; Diesel engines are commonly used for their ruggedness and high efficiency, ensuring that the engine has enough power to handle the demands of the job site. Consider the quality of the self loading concrete mixer with pump as well. Quality materials ensure longevity and reliability.
• Customer Support &#; Reliable technical support and after-sales customer service are essential for rapid troubleshooting and problem solving to minimize downtime.
• Cost-Effectiveness &#; To ensure that you are getting value for money with your purchase, opt for a high quality mixer from a reputable brand, which retains its value better. A more durable mixer with a higher initial cost is likely to offer better value over its lifetime.

A Few Tips to Choose A Reliable Manufacturer

Selecting a reliable manufacturer for a self loading mixer machine is crucial to ensure you get a high-quality product and dependable support. Here are a few tips to help you assess the reliability of a manufacturer:

Factory Size

Production Capacity: Larger factories usually have higher production capacity, which can indicate a manufacturer&#;s ability to fulfil large orders and manage production efficiently.

Factory Tours: Reliable self loading mixer machine manufacturers are usually open to factory tours and are willing to show off their production facilities.

Technical Personnel

Expertise: Experienced and qualified engineers and technicians are essential to maintain high production standards and implement advanced technology.

Research and Innovation: Check to see if the manufacturer holds any patents or certifications, which can indicate a high level of expertise and innovation.

Workshop Environment

Workshop Environment: A clean and tidy workshop usually indicates that the manufacturer pays attention to detail and quality control, and adheres to safety standards and procedures.
Inspection Process: Check whether the manufacturer has ISO certification or other quality management certifications.

Warranty Service

Review the warranty terms offered by the manufacturer. A comprehensive warranty can provide peace of mind and indicate confidence in their products.

AIMIX Group has ISO certification. And we have a large factory of more than 200,000 square meters in Jiaozuo city, Henan Province, with a team of workers and technicians specializing in the production, research and development of self-loading concrete mixers.

If you want to buy an efficient self-loading mixer, Aimix will be a good choice, welcome to contact us!

Please leave your needs in the form below or me.

The company is the world’s best self loading concrete mixer capacity supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.